Quarter Window Glass - Installation

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS

QUARTER WINDOW GLASS - INSTALLATION

  • HINT:
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
A bolt without a torque specification is shown in the standard bolt chart ().
1. INSTALL QUARTER WINDOW ASSEMBLY
Quarter Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

  • NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Quarter Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

  • Standard:
  • AreaSpecified Condition
    a6.8 mm (0.268 in.)
    b6.5 mm (0.256 in.)
    c6.7 mm (0.264 in.)
  • HINT:
  • If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the quarter window glass.

  • Adhesive:
  • Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration.

Quarter Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

  • Standard:
  • AreaSpecified Condition
    a12.0 mm (0.472 in.)
    b8.0 mm (0.315 in.)
    c6.8 mm (0.268 in.)
    d6.5 mm (0.256 in.)
    e6.7 mm (0.264 in.)
  • HINT:
  • After cutting off the tip, use all adhesive within the time written in the table below.
  • Usage Time Frame:
  • TemperatureUsage Time Frame
    35°C (95°F)15 minutes
    20°C (68°F)1 hour 40 minutes
    5°C (41°F)8 hours

Load the sealer gun with the cartridge.

Apply adhesive to the quarter window glass as shown in the illustration.

Install the quarter window glass to the vehicle body.

Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

  • NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Check the clearance between the body and glass.

Lightly press the front surface of the glass to ensure a close fit.

Quarter Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a scraper, remove any excess or protruding adhesive.

  • HINT:
  • Apply adhesive onto the glass rim.
  • NOTICE:
  • Do not drive the vehicle within the time written in the table below.
  • Minimum Time:
  • TemperatureMinimum Time Prior to Driving Vehicle
    35°C (95°F)1 hour 30 minutes
    20°C (68°F)5 hours
    5°C (41°F)24 hours

Connect the connectors.

2. CHECK FOR LEAKS AND REPAIR

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

3. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)

Install the roof headlining ().

4. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)

Install the roof headlining ().