Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - EXTERIOR PANELS / TRIM

FRONT BUMPER (for Standard) - REASSEMBLY

  • HINT:
  • When installing the front bumper protector, heat the front bumper surface using a heat light.
  • Standard Heating Temperature:
  • ItemTemperature
    Front Bumper20 to 30°C (68 to 86°F)
  • NOTICE:
  • Do not heat the front bumper excessively.
1. INSTALL FRONT NO. 2 BUMPER PROTECTOR

Clean the front bumper surface.

Using a heat light, heat the front bumper cover surface.

Remove the double-sided tape from the front bumper cover.

Wipe off any tape adhesive residue with cleaner.

Front Bumper (For Standard) - Reassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install a new front No. 2 bumper protector.

Remove the peeling paper from the face of 2 new front No. 2 bumper protectors.

  • HINT:
  • After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the 2 front No. 2 bumper protectors as shown in the illustration.

2. INSTALL FRONT BUMPER GUARD (w/ Garnish)

Attach the 6 clips to install the front bumper guard.

Install the 4 nuts.

3. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (w/ Bracket)

Attach the 2 claws.

Install the front bumper extension mounting bracket with the 2 bolts.

4. INSTALL LOWER NO. 1 RADIATOR GRILLE

Attach the 16 claws to install the lower No. 1 radiator grille.

Install the 4 retainers.

5. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

Attach the 5 claws to the front bumper hole cover LH.

Install the 2 screws and 2 retainers.

6. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)
  • HINT:
  • Use the same procedure described for the LH side.
7. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

Attach the 5 claws to the front bumper hole cover LH.

Install the screw and 2 retainers.

8. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)
  • HINT:
  • Use the same procedure described for the LH side.
9. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

Connect the connector.

Attach the 2 guides and install the fog light assembly LH.

Install the 2 screws.

10. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
  • HINT:
  • Use the same procedure described for the LH side.
11. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

Attach the 3 claws and install the front bumper inner bracket.

12. INSTALL NO. 2 ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)
  • HINT:
  • Use the same procedure to install the No. 2 ultrasonic sensor retainer on the other side.
Front Bumper (For Standard) - Reassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily install the No. 2 ultrasonic sensor retainer to the front bumper.

Text in Illustration
*aProtrusion
*bKeyhole
  • NOTICE:
Do not damage the bumper with the protrusion when installing the retainer.
Securely install the No. 2 ultrasonic sensor retainer so that there are no gaps between the retainer and surface of the front bumper.
Front Bumper (For Standard) - Reassembly. EXTERIOR PANELS / TRIM. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to install the No. 2 ultra sonic sensor retainer.

13. INSTALL NO. 1 ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)
  • HINT:
  • Use the same procedure to install the No. 1 ultrasonic sensor on the other side.

Attach the 2 claws to install the ultrasonic sensor.

  • NOTICE:
  • Push the No. 2 ultrasonic sensor retainer from the outside of the bumper when there is a gap between the retainer and the bumper surface. In this case, do not push on the No. 1 ultrasonic sensor.
14. INSTALL ULTRASONIC SENSOR CLIP (w/ TOYOTA Parking Assist-sensor System)

Attach the 4 claws to install the ultrasonic sensor clip.

  • NOTICE:
  • Hold the No. 1 ultrasonic sensor in place so that the No. 2 ultrasonic sensor retainer does not come out when installing the ultrasonic sensor clip.
15. INSTALL NO. 4 ENGINE ROOM WIRE

w/o TOYOTA Parking Assist-sensor System, w/ Fog Light:


Install the No. 4 engine room wire.

Attach the 11 clamps to install the No. 4 engine room wire.

Connect the 2 connectors.

w/ TOYOTA Parking Assist-sensor System, w/ Fog Light:


Install the No. 4 engine room wire.

Attach the 12 clamps to install the No. 4 engine room wire.

Connect the 4 connectors.

w/ TOYOTA Parking Assist-sensor System, w/o Fog Light:


Install the No. 4 engine room wire.

Attach the 12 clamps to install the No. 4 engine room wire.

Connect the 2 connectors.

16. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

Attach the 2 claws.

Install the headlight washer actuator sub-assembly LH with the bolt.

  • Torque:
  • 1.1 N*m{ 11 kgf*cm, 10 in.*lbf}
17. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)
  • HINT:
  • Use the same procedure described for the LH side.
18. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

Attach the 2 claws to install the type 1 headlight washer nozzle sub-assembly LH.

19. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY RH (w/ Headlight Cleaner System)
  • HINT:
  • Use the same procedure described for the LH side.
20. INSTALL HEADLIGHT CLEANER HOSE

Attach the 4 clamps and install the headlight cleaner hose.

Connect the headlight cleaner hose.