Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - LIGHTING EXT

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FOR DTC

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (HEADLIGHT LEVELING MOTOR)

CHECK HEADLIGHT LEVELING MOTOR

CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - BATTERY AND BODY GROUND)

CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - HEADLIGHT UNIT ASSEMBLY)

INSPECT HEADLIGHT UNIT ASSEMBLY

CHECK HEADLIGHT LEVELING MOTOR

DTC B2417 Headlight Beam Level Control Motor LH Malfunction

DTC B2418 Headlight Beam Level Control Motor RH Malfunction

DESCRIPTION

The headlight leveling motor receives a signal from the headlight swivel ECU to operate. The headlight swivel ECU receives a signal indicating the operating conditions of the headlight leveling motor.

DTC CodeDTC Detection ConditionTrouble Area
B2417
Malfunction in the headlight leveling motor LH.
Open or short in the headlight leveling motor LH circuit.
Headlight swivel ECU assembly
Headlight unit assembly LH
Headlight leveling motor LH
Harness or connector
B2418
Malfunction in the headlight leveling motor RH.
Open or short in the headlight leveling motor RH circuit.
Headlight swivel ECU assembly
Headlight unit assembly RH
Headlight leveling motor RH
Harness or connector

WIRING DIAGRAM

Dtc B2417  Headlight Beam Level Control Motor Lh Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
After replacing the headlight swivel ECU, initialization of the ECU is necessary (except w/ Dynamic Headlight Auto Leveling) ().
1.CHECK FOR DTC

Clear the DTCs ().

Check for DTCs ().

  • OK:
  • DTC B2417 or B2418 output does not occur.
NG
Go to step 2
OK
USE SIMULATION METHOD TO CHECK ()
2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (HEADLIGHT LEVELING MOTOR)

Using the intelligent tester, perform the Active Test ().

AFS
Tester DisplayTest PartControl RangeDiagnostic Note
Drive The Leveling Motor UP*Headlight leveling motor upward operationON/OFFON: Move up
OFF: Stop
Drive The Leveling Motor DOWN*Headlight leveling motor downward operationON/OFFON: Move down
OFF: Stop
*: Perform the Active Test with the engine running and vehicle stopped.
  • OK:
  • Headlight leveling motors operate normally.
NG
Go to step 4
OK
3.CHECK HEADLIGHT LEVELING MOTOR

Temporarily replace the headlight leveling motor with a new or normally functioning one ().

Check for DTCs ().

  • OK:
  • DTC B2417 or B2418 output does not occur.
Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
A
END (HEADLIGHT LEVELING MOTOR WAS DEFECTIVE)
4.CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - BATTERY AND BODY GROUND)
Dtc B2417  Headlight Beam Level Control Motor Lh Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the headlight swivel ECU connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E101-15 (IG) - Body groundIgnition switch ON11 to 14 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E101-22 (E1) - Body groundAlwaysBelow 1 Ω
Text in Illustration
*aFront view of wire harness connector
(to Headlight Swivel ECU Assembly)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - HEADLIGHT UNIT ASSEMBLY)

Disconnect the E101 headlight swivel ECU connector.

Disconnect the A54*1 or A58*2 headlight unit connector.

*1: for LH
*2: for RH

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LH:
  • Tester ConnectionConditionSpecified Condition
    E101-3 (LHT) - A54-8 (LHIG)AlwaysBelow 1 Ω
    E101-30 (LH+) - A54-3 (LH T)AlwaysBelow 1 Ω
    E101-27 (LH-) - A54-4 (LH E)AlwaysBelow 1 Ω
    E101-3 (LHT) - Body groundAlways10 kΩ or higher
    E101-30 (LH+) - Body groundAlways10 kΩ or higher
    E101-27 (LH-) - Body groundAlways10 kΩ or higher
  • for RH:
  • Tester ConnectionConditionSpecified Condition
    E101-4 (RHT) - A58-8 (RHIG)AlwaysBelow 1 Ω
    E101-11 (RH+) - A58-3 (RH T)AlwaysBelow 1 Ω
    E101-28 (RH-) - A58-4 (RH E)AlwaysBelow 1 Ω
    E101-4 (RHT) - Body groundAlways10 kΩ or higher
    E101-11 (RH+) - Body groundAlways10 kΩ or higher
    E101-28 (RH-) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
6.INSPECT HEADLIGHT UNIT ASSEMBLY

Remove the headlight unit ().

Dtc B2417  Headlight Beam Level Control Motor Lh Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*aComponent without harness connected
(Headlight Unit Assembly LH)
*bComponent without harness connected
(Headlight Unit Assembly RH)
*cFront view of wire harness connector
(to Headlight Leveling Motor LH)
*dFront view of wire harness connector
(to Headlight Leveling Motor RH)

Disconnect the headlight leveling motor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LH:
  • Tester ConnectionConditionSpecified Condition
    8 (LHIG) - 3AlwaysBelow 1 Ω
    3 (LH T) - 2
    4 (LH E) - 1
  • for RH:
  • Tester ConnectionConditionSpecified Condition
    8 (RHIG) - 3AlwaysBelow 1 Ω
    3 (RH T) - 2
    4 (RH E) - 1
NG
REPLACE HEADLIGHT UNIT ASSEMBLY ()
OK
7.CHECK HEADLIGHT LEVELING MOTOR

Temporarily replace the headlight leveling motor with a new or normally functioning one ().

Check for DTCs ().

  • OK:
  • DTC B2417 or B2418 output does not occur.
Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
A
END (HEADLIGHT LEVELING MOTOR WAS DEFECTIVE)