Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - LIGHTING EXT

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FOR DTC

CHECK VEHICLE TYPE

READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

CHECK HARNESS AND CONNECTOR (HEADLIGHT LEVELING ECU ASSEMBLY - REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH)

INSPECT REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH)

INSPECT REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

CHECK FOR DTC (ACTIVE HEIGHT CONTROL SUSPENSION)

READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - SUSPENSION CONTROL ECU)

CHECK SUSPENSION CONTROL ECU

DTC B2416 Height Control Sensor Malfunction

DTC B241A Rear Height Control Sensor

DESCRIPTION

The DTC is stored when the headlight swivel ECU*1 or headlight leveling ECU*2 detects malfunctions in the rear height control sensor LH power source or rear height control sensor LH (w/o Active Height Control Suspension).


*1: w/ Dynamic Headlight Auto Leveling
*2: w/ Static Headlight Auto Leveling

The headlight swivel ECU receives signals indicating the height of the vehicle from the suspension control ECU (w/ Active Height Control Suspension).

DTC CodeDTC Detection ConditionTrouble Area
B2416 w/o Active Height Control Suspension:
Malfunction in the rear height control sensor LH.
Open or short in the rear height control sensor LH power source circuit.
Rear height control sensor sub-assembly LH (w/o Active Height Control Suspension)
Suspension control ECU (w/ Active Height Control Suspension)
Headlight swivel ECU assembly (w/ Dynamic Headlight Auto Leveling)
Headlight leveling ECU assembly (w/ Static Headlight Auto Leveling)
Harness or connector
w/ Active Height Control Suspension:
Malfunction in the suspension control ECU.
Open or short in the suspension control ECU circuit.
B241A
Malfunction in the rear height control sensor LH.
Open or short in the rear height control sensor LH circuit.

WIRING DIAGRAM

Dtc B2416  Height Control Sensor Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Dtc B2416  Height Control Sensor Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Dtc B2416  Height Control Sensor Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing the headlight leveling ECU*1 or headlight swivel ECU*2 and rear height control sensor LH, initialization of the ECU is necessary (except w/ Dynamic Headlight Auto Leveling) ().
*1: w/ Static Headlight Auto Leveling
*2: w/ Dynamic Headlight Auto Leveling
1.CHECK FOR DTC

Clear the DTCs ().

Check for DTCs ().

  • OK:
  • DTC B2416 or B241A output does not occur.
NG
Go to step 2
OK
USE SIMULATION METHOD TO CHECK ()
2.CHECK VEHICLE TYPE

Check the vehicle type.

Result
ResultProceed to
w/ Static Headlight Auto LevelingA
w/ Dynamic Headlight Auto Leveling, w/o Active Height Control SuspensionB
w/ Dynamic Headlight Auto Leveling, w/ Active Height Control SuspensionC
B
Go to step 6
C
Go to step 9
A
3.READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

Using the intelligent tester, read the Data List ().

HL Auto Leveling
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Height Sens Pw Supply ValRear height control sensor power supply value / 0 to 5 V4.7 to 5.2 V-
Rr Height Sens Signal ValRear height control sensor signal value / 0 to 5 VApproximately 2.5 V (When vehicle level)The value changes according to the vehicle height.
  • OK:
  • Normal conditions listed above are displayed.
NG
Go to step 4
OK
REPLACE HEADLIGHT LEVELING ECU ASSEMBLY ()
4.CHECK HARNESS AND CONNECTOR (HEADLIGHT LEVELING ECU ASSEMBLY - REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH)

Disconnect the E109 headlight leveling ECU connector.

Disconnect the N7 rear height control sensor LH connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E109-12 (SBR) - N7-1 (SHB)AlwaysBelow 1 Ω
    E109-19 (SHRL) - N7-2 (SHRL)AlwaysBelow 1 Ω
    E109-21 (SGR) - N7-3 (SHG)AlwaysBelow 1 Ω
    E109-12 (SBR) - Body groundAlways10 kΩ or higher
    E109-19 (SHRL) - Body groundAlways10 kΩ or higher
    E109-21 (SGR) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.INSPECT REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

Remove the rear height control sensor LH ().

Inspect the rear height control sensor LH ().

NG
REPLACE REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH ()
OK
REPLACE HEADLIGHT LEVELING ECU ASSEMBLY ()
6.READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

Using the intelligent tester, read the Data List ().

AFS
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Height Sens Pw Supply ValHeight control sensor power supply value / 0 to 6.25 V4.7 to 5.2 V-
Rr Height Sens Signal ValRear height control sensor signal value / 0 to 5 VApproximately 2.5 V (When vehicle level)The value changes according to the vehicle height.
  • OK:
  • Normal conditions listed above are displayed.
Result
ResultProceed to
OK (for LHD)A
OK (for RHD)B
NGC
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
Go to step 7
A
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
7.CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH)

Disconnect the E101 headlight swivel ECU connector.

Disconnect the N7 rear height control sensor LH connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E101-18 (SBR) - N7-1 (SHB)AlwaysBelow 1 Ω
    E101-19 (SHRL) - N7-2 (SHRL)AlwaysBelow 1 Ω
    E109-21 (SGR) - N7-3 (SHG)AlwaysBelow 1 Ω
    E101-18 (SBR) - Body groundAlways10 kΩ or higher
    E101-19 (SHRL) - Body groundAlways10 kΩ or higher
    E109-21 (SGR) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.INSPECT REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

Remove the rear height control sensor LH ().

Inspect the rear height control sensor LH ().

Result
ResultProceed to
OK (for LHD)A
OK (for RHD)B
NGC
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
REPLACE REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH ()
A
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
9.CHECK FOR DTC (ACTIVE HEIGHT CONTROL SUSPENSION)

Check for DTCs ().

  • OK:
  • DTC "C1712 Front Height Control Sensor LH Circuit Malfunction" and "C1714 Rear Height Control Sensor LH Circuit Malfunction" output does not occur.
NG
GO TO ACTIVE HEIGHT CONTROL SUSPENSION ()
OK
10.READ VALUE USING INTELLIGENT TESTER (REAR HEIGHT CONTROL SENSOR)

Using the intelligent tester, read the Data List ().

AFS
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Height Sens Pw Supply ValHeight control sensor power supply value / 0 to 6.25 V4.7 to 5.2 V-
Fr Height Sens Signal ValFront height control sensor signal value / 0 to 5 VApproximately 2.5 V (When vehicle level)The value changes according to the vehicle height.
Rr Height Sens Signal ValRear height control sensor signal value / 0 to 5 VApproximately 2.5 V (When vehicle level)The value changes according to the vehicle height.
  • OK:
  • Normal conditions listed above are displayed.
Result
ResultProceed to
OK (for LHD)A
OK (for RHD)B
NGC
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
Go to step 11
A
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
11.CHECK HARNESS AND CONNECTOR (HEADLIGHT SWIVEL ECU ASSEMBLY - SUSPENSION CONTROL ECU)

Disconnect the E101 headlight swivel ECU connector.

Disconnect the K35 and K36 suspension control ECU connectors.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E101-18 (SBR) - K35-23 (SHB5)AlwaysBelow 1 Ω
    E101-19 (SHRL) - K36-28 (SHR2)AlwaysBelow 1 Ω
    E101-17 (SHFL) - K35-22 (SHF2)AlwaysBelow 1 Ω
    E101-21 (SGR) - K35-11 (SHG5)AlwaysBelow 1 Ω
    E101-18 (SBR) - Body groundAlways10 kΩ or higher
    E101-19 (SHRL) - Body groundAlways10 kΩ or higher
    E101-17 (SHFL) - Body groundAlways10 kΩ or higher
    E101-21 (SGR) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.CHECK SUSPENSION CONTROL ECU
Dtc B2416  Height Control Sensor Malfunction. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    K35-23 (SHB5) - K35-11 (SHG5)Ignition switch ON4.5 to 5.5 V
    K35-22 (SHF2) - K35-11 (SHG5)Ignition switch ONApproximately 2.5 V (When vehicle level)
    (The value changes according to the vehicle height)
    K36-28 (SHR2) - K35-11 (SHG5)Ignition switch ONApproximately 2.5 V (When vehicle level)
    (The value changes according to the vehicle height)
Text in Illustration
*aComponent with harness connected
(Suspension Control ECU)
Result
ResultProceed to
OK (for LHD)A
OK (for RHD)B
NGC
B
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()
C
REPLACE SUSPENSION CONTROL ECU ()
A
REPLACE HEADLIGHT SWIVEL ECU ASSEMBLY ()