Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS

BACK WINDOW GLASS - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • CAUTION:
  • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE CENTER BACK DOOR GARNISH
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 5 clips and 4 claws, and remove the center back door garnish.

4. REMOVE BACK DOOR SIDE GARNISH LH
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 3 clips and 2 claws, and remove the back door side garnish LH.

5. REMOVE BACK DOOR SIDE GARNISH RH

w/o Power Back Door:

  • HINT:
  • Use the same procedure described for the LH side.
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Power Back Door:

Detach the clip and 4 claws, and remove the back door side garnish RH.

6. REMOVE ASSIST GRIP (for Face to Face Seat Type)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and assist grip.

7. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 4 claws and remove the No. 2 back door service hole cover.

Disconnect connector.

8. REMOVE POWER BACK DOOR MAIN SWITCH (for Face to Face Seat Type)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws and remove the power back door main switch.

9. REMOVE BACK DOOR GARNISH
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 14 clips and remove the back door garnish.

  • HINT:
  • Tape the screwdriver tip before use.
10. REMOVE BACK DOOR GLASS CHANNEL LH (w/ Rear Spoiler)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the clip.

Remove the back door glass channel LH.

11. REMOVE BACK DOOR GLASS CHANNEL RH (w/ Rear Spoiler)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, remove the clip.

Remove the back door glass channel RH.

12. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Power Back Door:

Remove the 2 hole plugs and 4 bolts.

Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Power Back Door:


Remove the 4 bolts.

Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 3 clips and remove the rear spoiler sub-assembly.

13. REMOVE REAR WIPER ARM (w/ Rear Wiper)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Open the cover.

Remove the nut and rear wiper arm.

14. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the rear wiper motor grommet.

15. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 3 bolts and rear wiper motor assembly.

16. REMOVE BACK WINDOW MOULDING OUTSIDE LH
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a knife, cut off the moulding as shown in the illustration.

  • NOTICE:
  • Be careful not to damage the vehicle body.

Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside.

  • HINT:
  • Make a partial cut in the moulding. Then pull and remove it by hand.
17. REMOVE BACK WINDOW MOULDING OUTSIDE
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a knife, cut off the moulding as shown in the illustration.

  • NOTICE:
  • Be careful not to damage the vehicle body.

Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside.

  • HINT:
  • Make a partial cut in the moulding. Then pull and remove it by hand.
18. REMOVE BACK WINDOW GLASS
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply protective tape to the outer surface of the vehicle body to prevent scratches.

  • NOTICE:
  • When separating the back window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

Disconnect the connectors.

Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration.

  • NOTICE:
  • Make sure not to damage the wire harness.

Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.

  • HINT:
  • Matchmarks do not need to be placed if the glass is not going to be reused.

Cut through the adhesive by pulling the piano wire around the back window glass.

  • NOTICE:
  • Leave as much adhesive on the vehicle body as possible when removing the back window glass.
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using suction cups, remove the back window glass.

19. CLEAN VEHICLE BODY
Back Window Glass - Removal. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a scraper, remove the moulding and adhesive from the back window glass.

Clean and shape the contact surface of the vehicle body.

On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

  • HINT:
  • Leave as much adhesive on the vehicle body as possible.
  • NOTICE:
  • Be careful not to damage the vehicle body.

Clean the contact surface of the vehicle body with cleaner.

  • HINT:
  • Even if all the adhesive has been removed, clean the vehicle body.