Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR / HATCH
BACK DOOR (for Double Swing Out Type) - REASSEMBLY
- HINT:
- A bolt without a torque specification is shown in the standard bolt chart ().
| 1. INSTALL BACK DOOR CHECK ASSEMBLY LH (for LH Side) |
Apply MP grease to the sliding areas of the door check.
Install the back door check to the door panel with the 2 nuts.
- Torque:
- 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}
Apply adhesive to the threads of the bolt.
- Adhesive:
- Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Install the bolt.
- Torque:
- 27 N*m{ 275 kgf*cm, 20 ft.*lbf}
Attach the clamp of the wire harness.
| 2. INSTALL DOOR DUST PROOF SEAL LH (for LH Side) |
- HINT:
- Use the same procedure for both door dust proof seals.
Install the door dust proof seal.
| 3. INSTALL BACK DOOR NO. 2 STOPPER CUSHION (for LH Side) |
Install a new back door No. 2 stopper cushion.
| 4. INSTALL BACK DOOR NO. 3 WEATHERSTRIP (for LH Side) |
- HINT:
- When installing the back door No. 3 weatherstrip, heat the back door panel using a heat light.
- Standard:
Item Temperature Back Door Panel 40 to 60°C (104 to 140°F)
- NOTICE:
- Do not heat the back door panel excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove the double-sided tape from the back door panel surface.
Wipe off any tape adhesive residue with cleaner.
Install a new back door No. 3 weatherstrip.
Remove the peeling paper from the face of the back door No. 3 weatherstrip.
- HINT:
- After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Attach the 16 clips to install the back door No. 3 weatherstrip.
- HINT:
- Press the back door No. 3 weatherstrip firmly to install it.
| 5. INSTALL REAR DOOR CHILD LOCK PROTECTION COVER (for LH Side) |
Install the rear door child lock protection cover.
| 6. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (for LH Side) |
Attach the 10 clips to install the back door outside garnish.
Pass the wire harness the back door panel, and then attach the grommet.
Connect the connector and attach the clamp.
| 7. INSTALL BACK DOOR OUTSIDE HANDLE (for LH Side) |
Install the back door outside handle with the 2 bolts.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
| 8. INSTALL BACK DOOR LOCK ASSEMBLY (for LH Side) |
Apply MP grease to the sliding parts of the back door lock.
Using a T30 "TORX" socket wrench, install the back door lock with the 4 bolts.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
Connect the 2 connectors.
| 9. INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY (for LH Side) |
Connect the cable to the back door remote control and attach the guide.
Connect the cable to the back door outside handle and attach the guide.
Using a T30 "TORX" socket wrench, install the back door remote control with the bolt.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
Attach the clamp.
| 10. INSTALL BACK DOOR LOCK CONTROL ASSEMBLY (for LH Side) |
Attach a new clip to the back door panel.
Install the back door lock control with a new clip.
Connect the link to the back door lock control.
Rotate the snap in the direction indicated by the arrow in the illustration to attach the snap to the link.
| *1 | Snap |
| 11. INSTALL BACK DOOR SERVICE HOLE COVER LH (for LH Side) |
Apply new butyl tape to the back door panel.
Pass the 2 links and wire harness through a new back door service hole cover, and then install the back door service hole cover using the reference points on the back door panel.
| *a | Reference Point |
Attach the 3 clamps and connect the 2 connectors.
| 12. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY LH (for LH Side) |
Connect the 2 links to the back door inside handle.
Attach the guide in the direction indicated by the arrow in the illustration to install the back door inside handle.
Install the screw.
| 13. INSTALL REAR ASSIST GRIP REINFORCEMENT LH (for LH Side) |
Install the rear assist grip reinforcement with the 3 bolts.
| 14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY LH (for LH Side) |
Attach the 10 clips to install the back door trim panel.
| 15. INSTALL DOOR INSIDE HANDLE BEZEL LH (for LH Side) |
Attach the guide in the direction indicated by the arrow in the illustration, and then attach the 2 claws to install the door inside handle bezel.
Install the screw.
Attach the claw to close the cover.
| 16. INSTALL ASSIST GRIP LH (for LH Side) |
Install the assist grip with the 2 bolts.
Attach the 2 claws to close the 2 covers.
| 17. INSTALL BACK DOOR CHECK ASSEMBLY RH (for RH Side) |
Apply MP grease to the sliding areas of the door check.
Install the back door check to the door panel with the 2 nuts.
- Torque:
- 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}
Apply adhesive to the threads of the bolt.
- Adhesive:
- Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Install the bolt.
- Torque:
- 27 N*m{ 275 kgf*cm, 20 ft.*lbf}
Attach the clamp of the wire harness.
| 18. INSTALL BACK DOOR LOCK STRIKER PLATE ASSEMBLY (for RH Side) |
Using a T40 "TORX" socket wrench, install the back door lock striker plate with the 2 bolts.
- Torque:
- 23 N*m{ 235 kgf*cm, 17 ft.*lbf}
| 19. INSTALL DOOR DUST PROOF SEAL RH (for RH Side) |
- HINT:
- Use the same procedure for both door dust proof seals.
Install the door dust proof seal.
| 20. INSTALL BACK DOOR NO. 2 STOPPER SUB-ASSEMBLY (for RH Side) |
Install the back door No. 2 stopper with the 2 bolts.
- Torque:
- 27 N*m{ 275 kgf*cm, 20 ft.*lbf}
| 21. INSTALL BACK DOOR CENTER WEATHERSTRIP (for RH Side) |
- HINT:
- When installing the back door center weatherstrip, heat the back door panel using a heat light.
- Standard:
Item Temperature Back Door Panel 40 to 60°C (104 to 140°F)
- NOTICE:
- Do not heat the back door panel excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove the double-sided tape from the back door panel surface.
Wipe off any tape adhesive residue with cleaner.
Install a new back door center weatherstrip.
Remove the peeling paper from the face of the back door center weatherstrip.
- HINT:
- After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Attach the 5 clips to install the back door center weatherstrip.
- HINT:
- Press the back door center weatherstrip firmly to install it.
| 22. INSTALL UPPER BACK DOOR LOCK ASSEMBLY (for RH Side) |
Apply MP grease to the sliding parts of the upper back door lock.
Pass the cable through the back door panel.
Install the upper back door lock with the 2 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
| 23. INSTALL LOWER BACK DOOR LOCK ASSEMBLY (for RH Side) |
Apply MP grease to the sliding parts of the lower back door lock.
Install the lower back door lock with the 4 bolts.
- Torque:
- 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
Connect the cable and attach the clamp.
Install the 2 screws.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
| 24. INSTALL BACK DOOR HANDLE GROMMET (for RH Side) |
Install the back door handle grommet.
| 25. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY RH (for RH Side) |
Using a T30 "TORX" socket wrench, install the back door inside handle with the bolt.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
| 26. INSTALL BACK DOOR SERVICE HOLE COVER RH (for RH Side) |
Apply new butyl tape to the back door panel.
Install the back door service hole cover using the reference points on the back door panel.
| *a | Reference Point |
| 27. INSTALL REAR ASSIST GRIP REINFORCEMENT RH (for RH Side) |
Install the rear assist grip reinforcement with 3 the bolts.
| 28. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper) |
Attach the 2 claws to install the rear washer nozzle.
Connect the washer hose.
| 29. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) |
Apply MP grease to the entire inner surface of the rear wiper motor grommet.
| *1 | MP Grease |
- HINT:
- Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.
Install the rear wiper motor grommet.
| *1 | Position Mark |
| *a | Upward |
- HINT:
- Install the grommet with its position mark facing up.
| 30. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper) |
Temporarily install the rear wiper motor assembly with the 3 bolts.
Tighten the 3 bolts.
- Torque:
- 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}
Connect the connector.
| 31. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) |
Clean the wiper arm serrations.
| *1 | Wiper Arm Serrations |
| *2 | Wire Brush |
| *3 | Wiper Pivot Serrations |
Clean the wiper pivot serrations with a wire brush.
Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.
Align the tips of the blade with the marks as shown in the illustration.
| *1 | Mark for Blade Position |
Install the rear wiper arm and blade assembly with the nut.
- Torque:
- 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}
Close the wiper arm head cap.
| 32. INSTALL BACK DOOR TRIM PANEL ASSEMBLY RH (for RH Side) |
Attach the 13 clips to install the back door trim panel.
| 33. INSTALL CENTER STOP LIGHT ASSEMBLY (for RH Side) |
Connect the connector.
Install the center stop light assembly to the center stop light cover.
| 34. INSTALL BACK DOOR TRIM COVER RH (for RH Side) |
Attach the 2 claws and clamp.
Attach the 5 clips and 2 claws to install the back door trim cover.
| 35. INSTALL ASSIST GRIP RH (for RH Side) |
Install the assist grip with the 2 bolts.
Attach the 2 claws to close the 2 covers.