Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - POWER ASSIST SYSTEMS
VANE PUMP (for 3UR-FE) - DISASSEMBLY
1. FIX VANE PUMP ASSEMBLY |

Using SST, fix the vane pump in a vise.
- SST
- 09630-00014(09631-00132)
2. REMOVE POWER STEERING SUCTION PORT UNION |

Remove the bolt and suction port union from the vane pump.
Using a screwdriver, remove the O-ring from the suction port union.
3. REMOVE FLOW CONTROL VALVE |

Remove the pressure port union.
Remove the O-ring from the pressure port union.
Remove the flow control valve and compression spring.
4. REMOVE VANE PUMP REAR HOUSING |

Remove the 4 bolts and rear housing from the front housing.

Using a screwdriver, remove the O-ring from the rear housing.
- HINT:
- Tape the screwdriver tip before use.
5. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY |

Using 2 screwdrivers, remove the snap ring from the vane pump shaft.
Remove the vane pump shaft with vane pump pulley.
- NOTICE:
- Be careful not to drop or damage the vane pump shaft with vane pump pulley. If it is damaged, replace the vane pump assembly.
6. REMOVE VANE PUMP ROTOR |

Remove the 10 vane pump plates.
- NOTICE:
- Take care not to drop the vane pump plate.
Remove the vane pump rotor.
7. REMOVE VANE PUMP CAM RING |

Remove the cam ring from the front housing.
8. REMOVE VANE PUMP FRONT SIDE PLATE |

Remove the front side plate from the front housing.

Using a screwdriver, remove the O-ring from the front side plate.
- HINT:
- Tape the screwdriver tip before use.

Remove the O-ring from the front housing.
9. REMOVE VANE PUMP HOUSING OIL SEAL |

Using a screwdriver and piece of cloth, pry out the oil seal.
- NOTICE:
- Be careful not to damage the front housing.