INSTALL GENERATOR ROTOR ASSEMBLY

INSTALL GENERATOR COIL ASSEMBLY

INSTALL GENERATOR BRUSH HOLDER ASSEMBLY

INSTALL GENERATOR REAR END COVER

INSTALL GENERATOR PULLEY

Place the drive end frame on the pulley.

Install the rotor to the drive end frame.

Place the generator washer on the rotor.

Using a 21 mm socket wrench and a press, slowly press in the coil assembly.

130 A Type and 150 A Type:

Install the 4 bolts.

• Torque:
• 5.8 N*m{ 59 kgf*cm, 51 in.*lbf}

180 A Type:

Install the 4 bolts.

• Torque:
• 7.5 N*m{ 76 kgf*cm, 66 in.*lbf}

While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm (0.0394 in.)) into the brush holder hole.

Install the generator brush holder with the 2 screws.

• Torque:
• 1.8 N*m{ 18 kgf*cm, 16 in.*lbf}

Pull out the pin from the generator brush holder.

Install the terminal insulator to the generator rectifier end frame.

• NOTICE:

• Pay attention to the mounting orientation of the terminal insulator.

Install the end cover with the 3 nuts.

• Torque:
• 4.6 N*m{ 46 kgf*cm, 40 in.*lbf}

Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

• Torque:
• 39 N*m{ 398 kgf*cm, 29 ft.*lbf}

• NOTICE:

• Check that SST is secured to the rotor shaft.

Mount SST 2 in a vise.

Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

• Torque:
• 133 N*m{ 1351 kgf*cm, 98 ft.*lbf}

Remove the generator from SST 2.

Turn SST 1-B, and remove SST 1-A and 1-B.

Turn the pulley and check that the pulley moves smoothly.