Rear Crankshaft Oil Seal - Installation

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE MECHANICAL

REAR CRANKSHAFT OIL SEAL - INSTALLATION

1. INSTALL REAR CRANKSHAFT OIL SEAL
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST and a hammer, tap in a new oil seal as shown in the illustration.

  • SST
  • 09223-56010
  • Standard depth A:
  • 2.7 to 3.7 mm (0.106 to 0.147 in.)
Text in Illustration
*1Rear Engine Oil Seal Retainer
*2Oil Seal
  • NOTICE:
Keep the lip free from foreign matter.
Do not tap on the seal at an angle.
Make sure that the lip of the oil seal is properly installed.
2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

Using a wrench, hold the crankshaft.

Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the rear crankshaft balancer weight.

Text in Illustration
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200Engine Side
  • HINT:
Align the pin hole of the rear crankshaft balancer weight with the pin of the crankshaft.
As the rear crankshaft balancer weight is not reversible, be sure to install it so that it is facing in the direction shown in the illustration.
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the drive plate and ring gear and rear drive plate spacer with 8 new bolts.

Text in Illustration
*1Drive Plate and Ring Gear
*2Rear Drive Plate Spacer
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200Automatic Transmission Side
  • HINT:
  • As the drive plate and ring gear and rear drive plate spacer are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.

  • Torque:
  • 182 N*m{ 1856 kgf*cm, 134 ft.*lbf}
3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Temporarily install the flywheel with 8 new bolts.

  • NOTICE:
Align the crankshaft knock pin and flywheel knock pin hole.
Do not strike or damage the flywheel installation bolts. Be sure to handle them carefully.
Make sure there is no oil on the bolts.

Using a wrench, hold the crankshaft.

Uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

  • Torque:
  • 182 N*m{ 1856 kgf*cm, 134 ft.*lbf}
4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Insert SST into the clutch disc, then insert the clutch disc into the flywheel.

  • SST
  • 09301-00120
  • NOTICE:
  • Take care not to insert the clutch disc in the wrong direction.
5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)
Rear Crankshaft Oil Seal - Installation. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Align the matchmark on the clutch cover with the one on the flywheel.

In the order shown in the illustration, temporarily install the 8 bolts starting from the bolt located near the knock pin on the top.

Check that the disc is in the center by lightly moving SST up and down, and left and right.

  • SST
  • 09301-00120

Evenly tighten the bolts by following the order shown in the illustration.

  • Torque:
  • 39 N*m{ 400 kgf*cm, 29 ft.*lbf}
6. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

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7. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

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8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().

Connect the cables to the negative (-) main battery and sub-battery terminals.