Oil And Oil Filter - Replacement

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE LUBRICATION

OIL AND OIL FILTER - REPLACEMENT

  • CAUTION:
Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.
Precautions should be taken when replacing engine oil to minimize the risk of your skin making contact with used engine oil. Protective clothing and gloves that cannot be penetrated by oil should be worn. The skin should be washed with soap and water, or use waterless hand cleaner, to remove any used engine oil thoroughly. Do not use gasoline, thinners, or solvents.
In order to protect the environment, used oil and used oil filters must be disposed of at designated disposal sites.
1. DRAIN ENGINE OIL

Remove the oil filler cap.

Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the 2 bolts and No. 2 engine under cover seal.

Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

Install a new gasket and the oil pan drain plug.

  • Torque:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY LH
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the 5 bolts and No. 1 engine under cover sub-assembly LH.

4. REMOVE OIL FILTER ELEMENT
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

Text in Illustration
*1Pipe
*2Hose
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the oil filter drain plug.

Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the pipe to the oil filter cap.

Text in Illustration
*1Cap
*2Valve
*3Pipe
*4O-Ring
*5Hose
  • NOTICE:
  • If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
  • HINT:
  • Use a container to catch the draining oil.
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST, remove the oil filter cap.

  • SST
  • 09228-06501
Text in Illustration
*1Oil Filter Bracket Clip
  • NOTICE:
  • Do not remove the oil filter bracket clip.
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the oil filter element and O-ring from the oil filter cap.

Text in Illustration
*1Oil Filter Element
*2O-Ring
  • NOTICE:
  • Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
5. INSTALL OIL FILTER ELEMENT

Clean the inside of the oil filter cap, its threads and its O-ring groove.

Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

Set a new oil filter element to the oil filter cap.

Remove any dirt or foreign matter from the installation surface of the engine.

Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.

  • NOTICE:
  • Do not remove the oil filter bracket clip.
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST, tighten the oil filter cap.

  • SST
  • 09228-06501
  • Torque:
  • 25 N*m{ 255 kgf*cm, 18 ft.*lbf}
Text in Illustration
*1Oil Filter Bracket Clip
  • NOTICE:
When tightening the oil filter cap, do not remove the oil filter bracket clip.
Make sure that the oil filter is installed securely as shown in the illustration.
Be careful that the O-ring does not get caught between any surrounding parts.
Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply a small amount of engine oil to a new drain plug O-ring, and install it to the oil filter cap.

Text in Illustration
*1O-Ring
  • NOTICE:
  • Before installing the O-ring, remove any dirt or foreign matter from the installation surface of the oil filter cap.

Install the oil filter drain plug.

  • Torque:
  • 13 N*m{ 127 kgf*cm, 9 ft.*lbf}
  • NOTICE:
  • Be careful that the O-ring does not get caught between any surrounding parts.

Install the No. 2 engine under cover seal with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
6. ADD ENGINE OIL

Add fresh oil and install the oil filler cap.

  • Standard Oil Grade:
  • Oil GradeOil Viscosity (SAE)
    API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil5W-30
    10W-30
    API grade SL, SM or SN multigrade engine oil15W-40
    20W-50
  • Standard Oil Capacity:
  • ItemSpecified Condition
    Drain and refill without oil filter change7.1 liters (7.5 US qts, 6.2 Imp. qts)
    Drain and refill with oil filter change7.5 liters (7.9 US qts, 6.6 Imp. qts)
    Dry fill9.3 liters (9.8 US qts, 8.2 Imp. qts)
7. INSPECT FOR OIL LEAK

Start the engine. Make sure that there are no oil leaks from the area that was worked on.

8. INSPECT ENGINE OIL LEVEL

Warm up the engine. Then stop the engine and wait for 5 minutes.

Oil And Oil Filter - Replacement. 3UR-FE LUBRICATION. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Check that the engine oil level is between the dipstick low level mark and full level mark.

Text in Illustration
*aMeasuring Surface
*bLow Level Mark
*cFull Level Mark

If the level is low, check for leakage and add oil up to the full level mark.

  • NOTICE:
  • Do not fill engine oil above the full level mark.
  • HINT:
  • A certain amount of engine oil will be consumed while driving. In the following situations, oil consumption may increase, and engine oil may need to be refilled in between oil maintenance intervals.
When the engine is new, for example directly after purchasing the vehicle or after replacing the engine.
If low quality oil or oil of an inappropriate viscosity is used.
When driving at high engine speed or with a heavy load, (when towing, or), when driving while accelerating or decelerating frequently.
When leaving the idling for a long time, or when driving frequently through heavy traffic.
  • When judging the amount of oil consumption, keep in mind that the oil may have become diluted, making it difficult to judge the true level accurately.
9. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY LH

Install the No. 1 engine under cover with the 5 bolts.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
10. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

Push in the clip to install the front fender splash shield sub-assembly LH.

Install the 3 bolts and screw.