Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV INTAKE / EXHAUST
INTERCOOLER - REMOVAL
1. REMOVE UPPER RADIATOR SUPPORT SEAL |
Remove the 7 clips and upper radiator support seal.
2. REMOVE FRONT FENDER MAIN SEAL LH |

Using a clip remover, detach the 3 clips and remove the fender main seal.
3. REMOVE FRONT FENDER MAIN SEAL RH |
- HINT:
- Use the same procedure described for the LH side.
4. REMOVE FRONT WIPER ARM LH |
Remove the nut, wiper arm and blade.
5. REMOVE FRONT WIPER ARM RH |
Remove the nut, wiper arm and blade.
6. REMOVE HOOD TO COWL TOP SEAL |

Using a clip remover, detach the 12 clips, 4 clamps and remove the hood to cowl top seal.
7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY |

Remove the washer hose.

Remove the 2 clips.
Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.
8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY |

Remove the 2 nuts and No. 1 engine cover.
9. REMOVE INTERCOOLER ASSEMBLY |

Loosen the No. 1 air hose clamp.

Loosen the No. 2 air hose clamp.

Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.

Remove the 6 nuts, 2 bolts and intercooler.
Remove the 2 gaskets from the air tube LH and RH.
10. REMOVE ENGINE COVER BRACKET |

Remove the 2 bolts and engine cover bracket.