Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE FUEL
FUEL SUB TANK - INSTALLATION
| 1. INSTALL FUEL TANK TO FILLER PIPE HOSE |
Install the hose to the fuel sub tank as shown in the illustration.
| *a | Tank Side Mark |
| *b | Hose Side Mark |
- HINT:
| *a | Stopper |
| 2. INSTALL NO. 3 FUEL HOSE |
Install the fuel hose to the fuel sub tank as shown in the illustration.
| *a | Tank Side Mark |
| *b | Hose Side Mark |
- HINT:
| *a | Stopper |
| 3. INSTALL FUEL TANK BREATHER HOSE |
Install the breather hose to the fuel sub tank.
| 4. INSTALL FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY |
Install a new gasket to the fuel and evaporation vent tube.
Install the fuel and evaporation vent tube with the 6 bolts.
- Torque:
- 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}
| 5. INSTALL FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY |
except G.C.C. Countries:
Install the 2 fuel tank evaporation vent tubes.
for G.C.C. Countries:
Install the fuel tank evaporation vent tube.
| 6. INSTALL FUEL HOSE |
Install the fuel hose.
| 7. INSTALL FUEL SENDER GAUGE ASSEMBLY |
Install a new gasket to the sender gauge.
- NOTICE:
- Be careful not to bend the arm of the fuel sender gauge.
Install the sender gauge with the 5 screws.
- Torque:
- 1.5 N*m{ 15 kgf*cm, 13 in.*lbf}
| 8. INSTALL FLOOR NO. 3 WIRE |
Attach the wire harness clamp to the fuel sub tank.
Connect the sender gauge connector.
| 9. INSTALL FUEL SUB TANK SUB-ASSEMBLY |
Set the fuel sub tank on a transmission jack and raise the fuel sub tank.
Connect the 2 fuel tank bands with the 2 bolts.
- Torque:
- 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
Connect the floor No. 3 wire connector.
Attach the 3 wire harness clamps.
| 10. CONNECT FUEL TANK TO FILLER PIPE HOSE |
Connect the hose to the filler pipe.
| 11. CONNECT NO. 3 FUEL HOSE |
Connect the fuel hose to the filler pipe.
| 12. CONNECT FUEL TANK BREATHER HOSE |
Connect the breather hose to the filler pipe.
| 13. CONNECT FUEL HOSE |
Connect the fuel hose.
| 14. CONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY |
except G.C.C. Countries:
Connect the 2 fuel tank evaporation vent tubes.
for G.C.C. Countries:
Connect the fuel tank evaporation vent tube.
| 15. INSTALL FUEL TANK CAP ASSEMBLY |
| 16. INSTALL NO. 1 SPARE WHEEL STOPPER |
Install the spare wheel stopper with the 2 bolts.
- Torque:
- 32 N*m{ 326 kgf*cm, 24 ft.*lbf}
| 17. INSTALL SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET |
Install the spare wheel carrier crossmember and 2 brackets to the vehicle with the 6 bolts labeled C.
- Torque:
- for bolt C:
- 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
Temporarily install the bolt labeled A, and then tighten the bolt labeled A and bolts labeled B.
- Torque:
- for bolt A:
- 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
- for bolt B:
- 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
| 18. INSTALL TAILPIPE ASSEMBLY |
Install the tailpipe to the 2 exhaust pipe supports.
Install a new gasket to the center exhaust pipe.
Connect the tailpipe to the center exhaust pipe.
Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.
- Torque:
- 32 N*m{ 326 kgf*cm, 24 ft.*lbf}
| *1 | Gasket |
| *a | Top |
| *b | LH Side |
| *c | Front |
- HINT:
- Install the clamp within the angle range shown in the illustration.
| 19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 20. INSPECT FOR FUEL LEAK |
Connect the intelligent tester to the DLC3.
Turn the engine switch on (IG) and intelligent tester main switch on.
- NOTICE:
- Do not start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
Check that there are no fuel leaks after doing maintenance anywhere on the fuel system.
| 21. INSPECT FOR EXHAUST GAS LEAK |
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
| 22. INSTALL SPARE TIRE |