Fuel Pump - Reassembly

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE FUEL

FUEL PUMP - REASSEMBLY

  • NOTICE:
Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
  • Do not disconnect the hoses indicated in the illustration.
1. INSTALL NO. 1 FUEL SUCTION SUPPORT

Attach the 2 claws to the claw holes to install the fuel suction support.

2. INSTALL FUEL MAIN VALVE ASSEMBLY
Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.

Text in Illustration
*1New O-Ring

Install the fuel main valve to the fuel filter case.

  • NOTICE:
  • Make sure the O-rings are not cut or pinched during the installation.
3. INSTALL FUEL PUMP

Connect the fuel pump wire harness connector to the fuel pump.

Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.

Text in Illustration
*1O-Ring
*2Spacer

Attach the 5 claws to the claw holes and install the fuel pump to the fuel filter case.

4. INSTALL NO. 1 FUEL SUB-TANK
Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
  • NOTICE:
  • Make sure that the fuel tube passes into the section marked by the circle.
Text in Illustration
*1Fuel Tube

Attach the 3 claws to the claw holes and install the fuel sub-tank.

Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the jet pump (labeled B) to the sub-tank.

Text in Illustration
*1Jet Pump

Attach the claw on the end of the tube to the claw hole.

Connect the jet pump (labeled A) to the sub-tank.

Connect the fuel pump connector.

5. INSTALL FUEL SENDER GAUGE ASSEMBLY
Fuel Pump - Reassembly. 3UR-FE FUEL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Set the sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

Text in Illustration
*aSlide

Connect the fuel sender gauge connector.