REMOVE COMMON RAIL ASSEMBLY LH AND RH

REMOVE NO. 1 INTAKE MANIFOLD INSULATOR (w/ Intercooler)

REMOVE NO. 2 INTAKE MANIFOLD INSULATOR (w/ Intercooler)

REMOVE INTAKE PIPE

DISCONNECT NO. 2 ENGINE WIRE

REMOVE NO. 3 INTAKE MANIFOLD

REMOVE INTAKE MANIFOLD INSULATOR (w/ EGR System)

REMOVE EGR PIPE INSULATOR (w/ EGR System)

REMOVE EGR VALVE ASSEMBLY WITH EGR COOLER (w/ EGR System)

REMOVE EGR COOLER INSULATOR (w/ EGR System)

REMOVE NO. 3 NOZZLE LEAKAGE PIPE

REMOVE NO. 4 NOZZLE LEAKAGE PIPE

DISCONNECT NO. 6 WATER BY-PASS HOSE

DISCONNECT NO. 3 FUEL HOSE

REMOVE FUEL COOLER ASSEMBLY

DISCONNECT NO. 7 WATER BY-PASS HOSE

w/ EGR System:

Remove the 2 nuts, 6 bolts, intake pipe and 2 gaskets.

w/o EGR System:

Remove the 2 nuts, 4 bolts, intake pipe and gasket.

Remove the 3 bolts and using a clip remover, detach the 2 wire harness clamps, and then disconnect the No. 2 engine wire.

Remove the 16 bolts, No. 3 intake manifold and 2 gaskets.

Remove the 2 bolts and EGR pipe insulator.

Remove the 10 bolts, EGR valve with EGR cooler and 2 gaskets.

Disconnect the No. 5 water by-pass hose from the water by-pass outlet.

Disconnect the No. 1 fuel hose from the fuel cooler.

Remove the union bolt, bolt, No. 3 nozzle leakage pipe and gasket.

• NOTICE:

• After removing the nozzle leakage pipe, to prevent dirt or foreign objects from entering the nozzle leakage pipe, cover the nozzle leakage pipe ends with plastic bags.

Disconnect the No. 2 fuel hose from the fuel cooler.

Remove the union bolt, bolt, No. 4 nozzle leakage pipe and gasket.

• NOTICE:

• After removing the nozzle leakage pipe, to prevent dirt or foreign objects from entering the nozzle leakage pipe, cover the nozzle leakage pipe ends with plastic bags.

Disconnect the fuel hose from the fuel cooler.

Remove the 2 bolts and fuel cooler.

Disconnect the water by-pass hose from the fuel cooler.