Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE INTAKE / EXHAUST
EXHAUST PIPE - INSTALLATION
1. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
Install a new gasket and the front exhaust pipe to the exhaust manifold with the 2 nuts.
- Torque:
- 54 N*m{ 554 kgf*cm, 40 ft.*lbf}
2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY |
Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with the 2 nuts.
- Torque:
- 54 N*m{ 554 kgf*cm, 40 ft.*lbf}
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY |
Install 2 new gaskets to the center exhaust pipe.
Connect the center exhaust pipe to the 3 exhaust pipe supports.
Install the center exhaust pipe with the 4 bolts.
- Torque:
- 48 N*m{ 489 kgf*cm, 35 ft.*lbf}
4. INSTALL EXHAUST PIPE DAMPER |
Install the exhaust pipe damper and No. 4 exhaust pipe upper protector with the 2 bolts.
- Torque:
- 19 N*m{ 194 kgf*cm, 14 ft.*lbf}
5. INSTALL TAILPIPE ASSEMBLY |
Install a new gasket to the center exhaust pipe.
Install the tailpipe to the 2 exhaust pipe supports.

Install a new clamp.
- Torque:
- 32 N*m{ 326 kgf*cm, 24 ft.*lbf}
*a | Top |
*b | LH Side |
- HINT:
- Install the clamp within the angle range shown in the illustration.
6. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) |
Temporarily install the sensor to the front No. 2 exhaust pipe by hand.

Using SST, tighten the heated oxygen sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
- with SST:
- 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
*1 | Fulcrum Length |
- HINT:
Connect the heated oxygen sensor connector.
7. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) |
Temporarily install the sensor to the front exhaust pipe by hand.

Using SST, tighten the heated oxygen sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
- with SST:
- 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
*1 | Fulcrum Length |
- HINT:
Attach the clamp and connect the heated oxygen sensor connector.
8. INSTALL PROPELLER SHAFT HEAT INSULATOR |

Install the insulator with the 2 bolts.
- Torque:
- 16 N*m{ 160 kgf*cm, 12 ft.*lbf}
9. INSPECT FOR EXHAUST GAS LEAK |
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.