Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE INTAKE / EXHAUST
EXHAUST MANIFOLD - REMOVAL
| 1. REMOVE V-BANK COVER SUB-ASSEMBLY |
Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Grommet |
| *2 | Pin |
| *3 | Hook |
| *4 | Bracket |
| 2. REMOVE AIR CLEANER AND HOSE |
Disconnect the No. 2 PCV hose and No. 1 air hose.
Disconnect the mass air flow meter connector and detach the clamp.
Remove the 3 bolts and loosen the hose clamp, and then remove the air cleaner and hose.
| 3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
Remove the 3 bolts and screw.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.
| 4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
Remove the 3 bolts and 2 screws.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.
| 5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover sub-assembly.
| 6. REMOVE NO. 2 ENGINE UNDER COVER |
Remove the 2 bolts and No. 2 engine under cover.
| 7. REMOVE FRONT FENDER APRON TRIM PACKING B |
w/ KDSS:
Remove the 3 clips and front fender apron trim packing B.
w/o KDSS:
Remove the 4 clips and front fender apron trim packing B.
| 8. REMOVE FRONT FENDER APRON TRIM PACKING D |
Remove the 4 clips and front fender apron trim packing D.
| 9. REMOVE FRONT FENDER APRON TRIM PACKING A |
Remove the 3 clips and front fender apron trim packing A.
| 10. REMOVE FRONT FENDER APRON TRIM PACKING C |
Remove the 4 clips and front fender apron trim packing C.
| 11. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
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| 12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY |
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| 13. REMOVE PROPELLER SHAFT HEAT INSULATOR |
Remove the 2 bolts and heat insulator.
| 14. REMOVE NO. 2 MANIFOLD STAY |
Remove the 3 bolts and No. 2 manifold stay.
| 15. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
| 16. REMOVE EXHAUST MANIFOLD ASSEMBLY LH |
Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.
w/ Secondary Air Injection System:
Remove the 9 nuts, exhaust manifold and 2 gaskets.
| *A | w/ Secondary Air Injection System |
| *B | w/o Secondary Air Injection System |
w/o Secondary Air Injection System:
Remove the 7 nuts, exhaust manifold and gasket.
| 17. REMOVE MANIFOLD STAY |
Remove the 3 bolts and manifold stay.
| 18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE |
Remove the engine oil level dipstick.
Detach the engine wire clamp.
Remove the bolt and engine oil level dipstick guide.
Remove the O-ring from the engine oil level dipstick guide.
| 19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 3 bolts and heat insulator.
| 20. REMOVE EXHAUST MANIFOLD ASSEMBLY RH |
Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.
w/ Secondary Air Injection System:
Remove the 9 nuts, exhaust manifold and 2 gaskets.
| *A | w/ Secondary Air Injection System |
| *B | w/o Secondary Air Injection System |
w/o Secondary Air Injection System:
Remove the 7 nuts, exhaust manifold and 2 gaskets.
| 21. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) |
Using SST, remove the air fuel ratio sensor from the exhaust manifold LH.
- SST
- 09224-00010
| 22. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) |
Using SST, remove the air fuel ratio sensor from the exhaust manifold RH.
- SST
- 09224-00010