Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE INTAKE / EXHAUST
EXHAUST MANIFOLD - REMOVAL
| 1. REMOVE V-BANK COVER |
Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
| *1 | Pin |
| *2 | Hook |
| 2. REMOVE AIR CLEANER CAP AND HOSE |
Remove the air cleaner cap and hose.
Disconnect the mass air flow meter connector, vacuum hose and No. 2 PCV hose and detach the clamp.
Loosen the clamp.
Unfasten the 4 hook clamps, and then remove the bolt and the air cleaner cap and hose.
| 3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY |
Remove the air cleaner filter element.
Remove the 3 bolts and air cleaner case.
| 4. REMOVE FRONT FENDER APRON TRIM PACKING B |
w/ KDSS:
Remove the 3 clips and front fender apron trim packing B.
w/o KDSS:
Remove the 4 clips and front fender apron trim packing B.
| 5. REMOVE FRONT FENDER APRON TRIM PACKING D |
Remove the 4 clips and front fender apron trim packing D.
| 6. REMOVE FRONT FENDER APRON TRIM PACKING A |
Remove the 3 clips and front fender apron trim packing A.
| 7. REMOVE FRONT FENDER APRON TRIM PACKING C |
Remove the 4 clips and front fender apron trim packing C.
| 8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
Remove the 3 bolts and screw.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.
| 9. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
Remove the 3 bolts and 2 screws.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.
| 10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 10 bolts and No. 1 engine under cover.
| 11. REMOVE NO. 2 ENGINE UNDER COVER |
Remove the 2 bolts and No. 2 engine under cover.
| 12. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
()
| 13. REMOVE MANIFOLD STAY |
Remove the 3 bolts and manifold stay.
| 14. REMOVE AIR TUBE (w/ Secondary Air Injection System) |
Remove the 2 bolts, 2 nuts and air tube.
Remove the 2 gaskets.
- NOTICE:
- Be careful not to damage the installation surface of the gaskets.
| 15. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY |
| 16. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 3 bolts and heat insulator.
| 17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH |
Disconnect the air fuel ratio sensor connector.
| *A | w/ Secondary Air Injection System |
| *B | w/o Secondary Air Injection System |
Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.
| 18. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) |
Using SST, remove the air fuel ratio sensor.
- SST
- 09224-00010
| 19. REMOVE NO. 2 MANIFOLD STAY |
Remove the 3 bolts and No. 2 manifold stay.
| 20. REMOVE NO. 2 AIR TUBE (w/ Secondary Air Injection System) |
Remove the 2 bolts, 2 nuts and No. 2 air tube.
Remove the 2 gaskets.
- NOTICE:
- Be careful not to damage the installation surface of the gaskets.
| 21. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 3 bolts and heat insulator.
| 22. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH |
Disconnect the air fuel ratio sensor connector.
| *A | w/ Secondary Air Injection System |
| *B | w/o Secondary Air Injection System |
Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.
| 23. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) |
Using SST, remove the air fuel ratio sensor.
- SST
- 09224-00010