INSTALL NOISE FILTER

INSTALL IGNITION COIL ASSEMBLY

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

INSTALL KNOCK SENSOR

INSTALL SEPARATOR CASE

INSTALL SENSOR WIRE

INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

INSTALL WATER INLET HOUSING

INSTALL FRONT WATER BY-PASS JOINT

INSTALL NO. 1 WATER BY-PASS HOSE

INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

INSTALL NO. 1 ENGINE COVER

INSTALL NO. 2 ENGINE COVER

INSTALL NO. 1 FUEL TUBE

INSTALL NO. 2 FUEL TUBE

INSTALL INTAKE MANIFOLD

INSTALL FUEL INJECTOR ASSEMBLY

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY RH

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY LH

CONNECT NO. 1 FUEL TUBE

CONNECT NO. 2 FUEL TUBE

INSTALL NO. 1 FUEL HOSE

INSTALL NO. 3 ENGINE COVER

INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

INSTALL ENGINE WIRE

Install the 2 noise filters to the cylinder head cover with the 2 bolts.

• Torque:
• 7.0 N*m{ 71 kgf*cm, 62 in.*lbf}

Install the 8 ignition coils with the 8 bolts.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Install the mounting bracket with the 4 bolts.

• Torque:
• 35 N*m{ 357 kgf*cm, 26 ft.*lbf}

Install the mounting bracket with the 4 bolts.

• Torque:
• 35 N*m{ 357 kgf*cm, 26 ft.*lbf}

Apply adhesive to 2 or 3 threads of the drain cocks.

• Adhesive:
• Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

Install the water drain cocks as shown in the illustration.

• Torque:
• 30 N*m{ 306 kgf*cm, 22 ft.*lbf}

• NOTICE:

Install the water drain cock plugs to the water drain cocks.

• Torque:
• 13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Install the 4 sensors with the 4 bolts so that the sensors are angled as shown in the illustration.

• Torque:
• 20 N*m{ 204 kgf*cm, 15 ft.*lbf}

• NOTICE:

• The acceptable installation angle of the sensor is between 10° upward and downward from the horizontal position.

After inserting the pipe on the rear of the separator case into the oil return pipe and the pipe on the front into the ventilation pipe, temporarily install bolt A.

Temporarily install bolt B and tighten bolt A.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Install the bolts labeled C.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Tighten bolt B.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

• Standard Bolt:

• Item	Length	Thread Diameter
  Bolt A	25 mm (0.984 in.)	6 mm (0.236 in.)
  Bolt B and C	16 mm (0.630 in.)	6 mm (0.236 in.)

Connect the 3 clamps and 4 knock sensor connectors.

Install the water by-pass pipe with the 2 bolts.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Install a new gasket to the timing chain cover.

Install the water inlet with the 3 bolts.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

Install 2 new gaskets and the water by-pass joint with the 4 nuts.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

Connect the No. 2 water by-pass hose to the water by-pass joint.

Install the No. 1 water by-pass hose by connecting the hose to the water inlet housing and front water by-pass joint.

Connect the 4 hoses.

Install the water by-pass pipe with the 3 bolts.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Install the No. 2 fuel tube with the 2 bolts.

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Place 2 new gaskets on the intake manifold.

Place the intake manifold on the cylinder head.

Install and uniformly tighten the 8 bolts and 2 nuts in several steps.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

Install the wire bracket to the intake manifold with the bolt.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Connect the No. 1 ventilation hose.

Connect the 2 water by-pass hoses.

Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.

Attach the 3 clamps to install the No. 6 wire harness to the delivery pipe RH.

Attach the 3 clamps to install the No. 7 wire harness to the delivery pipe LH.

Apply gasoline or spindle oil to a new O-ring and install it to the injector.

• NOTICE:

• Make sure that there is no damage or foreign material in the groove of the injector when installing the O-ring.

Connect the injector connector.

Install the injector to the delivery pipe as shown in the illustration.

• NOTICE:

Check that each injector is installed to the delivery pipe facing the direction shown in the illustration.

Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.

Install the delivery pipe (with injectors) to the cylinder head RH.

Install the 2 bolts.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

• NOTICE:

• Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

Connect the No. 6 wire harness connector.

Connect the ventilation hose.

Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.

Install the delivery pipe (with injectors) to the cylinder head LH.

Install the 2 bolts.

• Torque:
• 21 N*m{ 214 kgf*cm, 15 ft.*lbf}

• NOTICE:

• Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

Connect the No. 7 wire harness connector.

LH Side:

Connect the No. 1 fuel tube to the delivery pipe LH ().

Connect the No. 1 fuel tube to the delivery pipe RH (for metallic type) ().

Connect the No. 2 fuel tube to the fuel pressure regulator ().

Install the fuel hose ().

Install the engine wire.

Engine Rear Side:

Engine RH Side:

Engine LH Side: