Engine Unit - Installation

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1UR-FE ENGINE MECHANICAL

ENGINE UNIT - INSTALLATION

1. INSTALL NOISE FILTER

for Bank 2:


Install the noise filter to the cylinder head cover with the bolt.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

for Bank 1:


Install the noise filter to the cylinder head cover with the bolt.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
2. INSTALL IGNITION COIL ASSEMBLY

Install the 8 ignition coils with the 8 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
3. INSTALL NO. 11 WATER BY-PASS HOSE
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the No. 11 water by-pass hose.

Text in Illustration
*1Paint Mark
*aRear
*bFront
  • HINT:
When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
The direction of the hose clamp is indicated in the illustration.
4. INSTALL ENGINE WIRE

Attach the 3 wire harness clamps to install the engine wire.

Connect the 4 knock sensor connectors.

Install the bolt.

  • Torque:
  • 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}
5. INSTALL NO. 1 ENGINE COVER
6. INSTALL NO. 2 ENGINE COVER
7. INSTALL SEPARATOR CASE

Install the separator case with the 4 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
8. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

Install the No. 1 idler pulley with the bolt.

  • Torque:
  • 43 N*m{ 438 kgf*cm, 32 ft.*lbf}
9. INSTALL WATER PUMP PULLEY

Temporarily install the water pump pulley with the 4 bolts.

Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST, hold the water pump pulley and tighten the 4 bolts.

  • SST
  • 09960-10010(09962-01000,09963-01000)
  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
10. INSTALL NO. 1 WATER BY-PASS HOSE
11. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

Connect the 4 hoses.

Install the water by-pass pipe with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
12. INSTALL NO. 3 ENGINE COVER
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the No. 3 engine cover.

Text in Illustration
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200Engine Front
  • HINT:
  • Position the No. 3 engine cover so that the arrow mark faces the front of the engine and install it.
13. INSTALL NO. 4 ENGINE COVER
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the No. 4 engine cover.

Text in Illustration
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200Engine Front
  • HINT:
  • Position the No. 4 engine cover so that the arrow mark faces the front of the engine and install it.
14. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.

Install the delivery pipe together with the injectors to the cylinder head LH.

Install the 2 bolts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
  • NOTICE:
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
  • Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.
Text in Illustration
*1Fuel Delivery Pipe
*2Fuel Injector
*aCORRECT
*bINCORRECT

Connect the No. 7 wire harness connector.

15. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.

Install the delivery pipe together with the injectors to the cylinder head RH.

Install the 2 bolts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
  • NOTICE:
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
  • Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.
Text in Illustration
*1Fuel Delivery Pipe
*2Fuel Injector
*aCORRECT
*bINCORRECT

Connect the No. 6 wire harness connector.

16. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

Install the front No. 1 engine mounting bracket LH with the 4 bolts.

  • Torque:
  • 35 N*m{ 357 kgf*cm, 26 ft.*lbf}
17. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

Install the front No. 1 engine mounting bracket RH with the 4 bolts.

  • Torque:
  • 35 N*m{ 357 kgf*cm, 26 ft.*lbf}
18. INSTALL NO. 1 EGR PIPE BRACKET

Install the No. 1 EGR pipe bracket with the 3 bolts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
19. INSTALL NO. 1 WATER OUTLET PIPE

Install the No. 1 water outlet pipe with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
20. CONNECT NO. 11 WATER BY-PASS HOSE
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the No. 11 water by-pass hose.

Text in Illustration
*1Paint Mark
*aUpper Side
  • HINT:
  • The direction of the hose clamp is indicated in the illustration.
21. INSTALL NO. 8 WATER BY-PASS HOSE
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the No. 8 water by-pass hose.

Text in Illustration
*1Paint Mark
*aUpper Side
*bFront
  • HINT:
When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
The direction of each hose clamp is indicated in the illustration.
22. INSTALL NO. 2 WATER BY-PASS PIPE
Engine Unit - Installation. 1UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
Text in Illustration
*1Paint Mark
*aUpper Side
  • HINT:
When connecting the hose, make sure the paint marks and clips are as shown in the illustration.
The direction of each hose clamp is indicated in the illustration.
23. INSTALL NO. 3 AIR TUBE (w/ Secondary Air Injection System)

Install the No. 3 air tube with the bolt.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
24. INSTALL NO. 4 AIR TUBE (w/ Secondary Air Injection System)

Install the No. 4 air tube with the bolt.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)
for Bank 1 ()
for Bank 2 ()
26. INSTALL FUEL TUBE SUB-ASSEMBLY

Install the fuel tube ().

Install the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
27. INSTALL FUEL HOSE

Install the fuel hose ().

Install the fuel pipe clamp.

Connect the 2 clamps.

28. INSTALL ENGINE WIRE