Cylinder Head - Reassembly

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE MECHANICAL

CYLINDER HEAD - REASSEMBLY

1. INSTALL NO. 1 STRAIGHT SCREW PLUG (w/ DPF)

Install a new gasket with the No. 1 straight screw plug.

  • Torque:
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
2. INSTALL NOZZLE HOLDER CLAMP SEAT (w/o DPF)

Install the nozzle holder clamp seat.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
3. INSTALL VALVE SPRING SEAT
Cylinder Head - Reassembly. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200
4. INSTALL VALVE STEM OIL SEAL
Cylinder Head - Reassembly. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply a light coat of engine oil to the valve guide bush.

Text in Illustration
*1Cylinder Head
*aCORRECT
*bINCORRECT

Using SST, push in a new valve stem oil seal.

  • SST
  • 09201-41020

Check that the protrusion height of the valve stem oil seal labeled A in the illustration is as specified.

  • Standard protrusion height:
  • Below 14.7 mm (0.579 in.)
5. INSTALL VALVE
Cylinder Head - Reassembly. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Apply plenty of engine oil to the tip area of the valve as shown in the illustration.

Cylinder Head - Reassembly. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Place the cylinder head on a wooden block.

Install the valve, inner compression spring and valve spring retainer to the cylinder head.

  • NOTICE:
  • Install the same parts in the same combination to their original locations.

Using SST, compress the inner compression spring and place the valve spring retainer lock around the valve stem.

  • SST
  • 09202-70020(09202-00010)
Cylinder Head - Reassembly. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

  • NOTICE:
  • Be careful not to damage the valve stem tip.