Cylinder Head Gasket - Removal

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE ENGINE MECHANICAL

CYLINDER HEAD GASKET - REMOVAL

1. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY

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2. REMOVE CAMSHAFT

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3. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Remove the 32 valve rocker arms from the cylinder heads.

  • HINT:
  • Arrange the removed parts in the correct order.
4. REMOVE VALVE LASH ADJUSTER ASSEMBLY

Remove the 32 valve lash adjusters from the cylinder heads.

  • HINT:
  • Arrange the removed parts in the correct order.
5. REMOVE VALVE STEM CAP

Remove the 32 valve stem caps from the cylinder heads.

  • HINT:
  • Arrange the removed parts in the correct order.
6. REMOVE CYLINDER HEAD SUB-ASSEMBLY LH
Cylinder Head Gasket - Removal. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration.

Cylinder Head Gasket - Removal. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

  • NOTICE:
Be careful not to drop washers into the cylinder head.
Head warpage or cracking could result from removing bolts in an incorrect order.
  • HINT:
  • Be sure to arrange the removed parts for each installation position separately.

Remove the cylinder head and gasket.

7. REMOVE CYLINDER HEAD SUB-ASSEMBLY RH
Cylinder Head Gasket - Removal. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Uniformly loosen and remove the 2 bolts in the sequence shown in the illustration.

Cylinder Head Gasket - Removal. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head bolts in the sequence shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

  • NOTICE:
Be careful not to drop washers into the cylinder head.
Head warpage or cracking could result from removing bolts in an incorrect order.
  • HINT:
  • Be sure to arrange the removed parts for each installation position separately.

Remove the cylinder head and gasket.