Cylinder Block - Replacement

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1VD-FTV ENGINE MECHANICAL

CYLINDER BLOCK - REPLACEMENT

1. REPLACE STUD BOLT
  • HINT:
  • If a stud bolt is deformed or the threads are damaged, replace it.

Using an E7 "TORX" wrench, replace the stud bolts labeled A shown in the illustration below.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Using an E8 "TORX" wrench, replace the stud bolts labeled B shown in the illustration below.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Cylinder Block - Replacement. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

2. REPLACE STRAIGHT PIN
  • NOTICE:
  • It is not necessary to remove the straight pin unless it is being replaced.

Remove the straight pins.

Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

  • Standard Protrusion:
  • ItemSpecified Condition
    Pin "A" and "B"5.0 to 7.5 mm (0.197 to 0.295 in.)
    Pin "C"10.5 to 11.5 mm (0.413 to 0.453 in.)
    Pin "D" and "F"3.5 to 6.0 mm (0.138 to 0.236 in.)
    Pin "E"4.5 to 7.0 mm (0.177 to 0.276 in.)

Cylinder Block - Replacement. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

3. REPLACE CYLINDER BLOCK TIGHT PLUG
  • NOTICE:
  • If water leaks from the tight plug or the plug corrodes, replace it.

Remove the tight plugs.

Cylinder Block - Replacement. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply adhesive around new tight plugs.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using SST and a hammer, tap in the tight plugs to the specified depth.

  • SST
  • 09950-60010(09951-00180,09951-00250,09951-00350)
    09950-70010(09951-07150)
  • Standard depth:
  • 1.7 to 2.7 mm (0.0669 to 0.106 in.)

Cylinder Block - Replacement. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

4. REPLACE CRANKSHAFT STRAIGHT PIN
Cylinder Block - Replacement. 1VD-FTV ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • It is not necessary to remove the crankshaft straight pin unless it is being replaced.

Replace the pin.