Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - AXLE AND DIFFERENTIAL

REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock) - INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install a new gasket.

Install the differential carrier with the 10 washers and 10 nuts.

  • Torque:
  • 72 N*m{ 734 kgf*cm, 53 ft.*lbf}
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the differential lock shift actuator and No. 4 transfer indicator switch clamps.

Connect the breather hose.

2. CONNECT PROPELLER SHAFT ASSEMBLY
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the matchmarks on the yoke and differential flange.

Text in Illustration
*1Bolt
*2Washer
*3Matchmark

Connect the propeller shaft with the 4 bolts, 4 washers and 4 nuts.

  • Torque:
  • 88 N*m{ 900 kgf*cm, 65 ft.*lbf}
3. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR PROTECTOR
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the protector with the 2 nuts.

  • Torque:
  • 35 N*m{ 357 kgf*cm, 26 ft.*lbf}
4. INSTALL DIFFERENTIAL PROTECTOR ASSEMBLY
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the protector with the bolt and nut.

  • Torque:
  • 15 N*m{ 150 kgf*cm, 11 ft.*lbf}

Connect the 2 connector clamps and wire harness clamp.

  • NOTICE:
  • Make sure the wire harness of the No. 4 transfer indicator switch fits inside the protector.
5. INSTALL REAR AXLE SHAFT

Install the rear axle shaft ().

6. ADD DIFFERENTIAL OIL
Rear Differential Carrier Assembly (W/ Differential Lock) - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

  • NOTICE:
Too much or too little oil will lead to differential problems.
After changing the oil, drive the vehicle and then check the oil level again.
  • Front differential oil type and viscosity:
  • Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
  • Rear Differential Oil Type and Viscosity:
  • ItemOil Type and Viscosity
    w/o LSDToyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    w/ LSDToyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
  • Front differential capacity:
  • 1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
  • Rear Differential Capacity:
  • ItemSpecified Condition
    Standard4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
    w/ LSD4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
    w/ Differential lock

for Front Differential:

Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

  • Torque:
  • 39 N*m{ 400 kgf*cm, 29 ft.*lbf}

Install the engine under cover.

for Rear Differential:

Install a new gasket and the filler plug.

  • Torque:
  • 49 N*m{ 500 kgf*cm, 36 ft.*lbf}