INSPECT 3RD GEAR THRUST CLEARANCE

INSPECT 5TH GEAR THRUST CLEARANCE

INSPECT 2ND GEAR THRUST CLEARANCE

INSPECT 1ST GEAR THRUST CLEARANCE

INSPECT 3RD GEAR RADIAL CLEARANCE

INSPECT 5TH GEAR RADIAL CLEARANCE

INSPECT 2ND GEAR RADIAL CLEARANCE

INSPECT 1ST GEAR RADIAL CLEARANCE

REMOVE REVERSE GEAR SNAP RING

REMOVE 1ST GEAR

REMOVE 1ST GEAR NEEDLE ROLLER BEARING

REMOVE NO. 1 SYNCHRONIZER RING SET

REMOVE NO. 1 CLUTCH HUB SHAFT SNAP RING

REMOVE 2ND GEAR

REMOVE 2ND GEAR NEEDLE ROLLER BEARING

REMOVE NO. 2 SYNCHRONIZER RING SET

REMOVE NO. 1 TRANSMISSION HUB SLEEVE

REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

REMOVE 3RD GEAR

REMOVE 3RD GEAR NEEDLE ROLLER BEARING

REMOVE NO. 3 SYNCHRONIZER RING SET

REMOVE NO. 2 TRANSMISSION HUB SLEEVE

REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING

REMOVE 5TH GEAR

REMOVE 5TH COUNTER GEAR BEARING

REMOVE NO. 3 SYNCHRONIZER RING SET

REMOVE NO. 3 TRANSMISSION HUB SLEEVE

Using a feeler gauge, measure the 3rd gear thrust clearance.

• Standard Clearance:
• 0.10 to 0.45 mm (0.00394 to 0.0177 in.)

If the clearance is outside the specification, replace the defective gear, spacer or shaft.

Using a feeler gauge, measure the 5th gear thrust clearance.

• Standard Clearance:
• 0.10 to 0.35 mm (0.00394 to 0.0137 in.)

If the clearance is outside the specification, replace the defective gear, spacer or shaft.

Using a feeler gauge, measure the 2nd gear thrust clearance.

• Standard Clearance:
• 0.10 to 0.35 mm (0.00394 to 0.0137 in.)

If the clearance is outside the specification, replace the defective gear, spacer or shaft.

Using a feeler gauge, measure the 1st gear thrust clearance.

• Standard Clearance:
• 0.10 to 0.45 mm (0.00394 to 0.0177 in.)

If the clearance is outside the specification, replace the defective gear, spacer or shaft.

Using a dial indicator, measure the 3rd gear radial clearance.

• Standard Clearance:
• 0.020 to 0.073 mm (0.000788 to 0.00287 in.)

If the clearance is outside the specification, replace the defective gear, needle roller bearing or shaft.

Using a dial indicator, measure the 5th gear radial clearance.

• Standard Clearance:
• 0.015 to 0.068 mm (0.000591 to 0.00267 in.)

If the clearance is outside the specification, replace the defective gear, needle roller bearing or shaft.

Using a dial indicator, measure the 2nd gear radial clearance.

• Standard Clearance:
• 0.015 to 0.068 mm (0.000591 to 0.00267 in.)

If the clearance is outside the specification, replace the defective gear, needle roller bearing or shaft.

Using a dial indicator, measure the 1st gear radial clearance.

• Standard Clearance:
• 0.020 to 0.073 mm (0.000788 to 0.00287 in.)

If the clearance is outside the specification, replace the defective gear, needle roller bearing or shaft.

Using 2 screwdrivers and a hammer, tap out the snap ring.

• HINT:

• Use a piece of cloth to prevent the snap ring from flying off.

Shift the No. 1 transmission hub sleeve to the 2nd gear.

Using SST and a press, remove the bearing, 1st gear and synchronizer ring.

• SST
• 09555-55010

Remove the 1st gear needle roller bearing from the output shaft.

Remove the No. 1 synchronizer ring from the 1st gear.

Using 2 screwdrivers and a hammer, tap out the snap ring.

• HINT:

• Use a piece of cloth to prevent the snap ring from flying off.

Using a press, remove the 2nd gear and synchronizer ring.

Remove the 2nd gear needle roller bearing from the output shaft.

Remove the No. 2 synchronizer ring set from the 2nd gear.

Remove the No. 1 transmission hub sleeve, 3 shifting keys and 2 springs from the No. 1 transmission clutch hub.

• HINT:

• Use a piece of cloth to prevent the spring from flying off.

Using 2 screwdrivers and a hammer, tap out the snap ring.

• HINT:

• Use a piece of cloth to prevent the snap ring from flying off.

Shift the No. 3 transmission hub sleeve to the 5th gear.

Using SST and a press, remove the 3rd gear and synchronizer ring.

• SST
• 09555-55010

Remove the 3rd gear needle roller bearing from the output shaft.

Remove the No. 3 synchronizer ring set from the 3rd gear.

Remove the No. 2 transmission hub sleeve, 3 shifting keys and 2 springs from the No. 2 transmission clutch hub.

• HINT:

• Use a piece of cloth to prevent the spring from flying off.

Using 2 screwdrivers and a hammer, tap out the snap ring.

• HINT:

• Use a piece of cloth to prevent the snap ring from flying off.

Using SST and a press, remove the 5th gear and synchronizer ring.

• SST
• 09555-55010

Remove the 5th counter gear bearing from the output shaft.

Remove the No. 3 synchronizer ring from the 5th gear.

Remove the No. 3 transmission hub sleeve, 3 shifting keys and 2 springs from the No. 3 transmission clutch hub.

• HINT:

• Use a piece of cloth to prevent the spring from flying off.