Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DRIVE SHAFT / PROPELLER SHAFT

FRONT DRIVE SHAFT ASSEMBLY - INSTALLATION

1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

Coat the lip of the differential oil seal with MP grease.

  • HINT:
  • Inspect the oil seal for wear or damage.

Coat the spline of the inboard joint shaft assembly with hypoid gear oil.

Front Drive Shaft Assembly - Installation. DRIVE SHAFT / PROPELLER SHAFT. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Align the shaft splines and install the drive shaft with a brass bar and hammer.

  • NOTICE:
Set the snap ring with the opening side facing downward.
Be careful not to damage the oil seal.
If the outboard joint shaft is new, remove the anti-rust oil on the screw end with non-residue solvent.
  • HINT:
  • Whether the inboard joint shaft is in contact with the pinion shaft or not can be confirmed from the sound or feeling when tapping in the shaft.
2. INSTALL FRONT AXLE ASSEMBLY LH

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3. ADD DIFFERENTIAL OIL
Front Drive Shaft Assembly - Installation. DRIVE SHAFT / PROPELLER SHAFT. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

  • NOTICE:
Too much or too little oil will lead to differential problems.
After changing the oil, drive the vehicle and then check the oil level again.
  • Front differential oil type and viscosity:
  • Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
  • Rear Differential Oil Type and Viscosity:
  • ItemOil Type and Viscosity
    w/o LSDToyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    w/ LSDToyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
  • Front differential capacity:
  • 1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
  • Rear Differential Capacity:
  • ItemSpecified Condition
    Standard4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
    w/ LSD4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
    w/ Differential lock

for Front Differential:

Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

  • Torque:
  • 39 N*m{ 400 kgf*cm, 29 ft.*lbf}

Install the engine under cover.

for Rear Differential:

Install a new gasket and the filler plug.

  • Torque:
  • 49 N*m{ 500 kgf*cm, 36 ft.*lbf}
4. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

Push in the clip to install the front fender splash shield sub-assembly LH.

Install the 3 bolts and screw.

5. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

Push in the clip to install the front fender splash shield sub-assembly RH.

Install the 3 bolts and 2 screws.

6. INSTALL NO. 2 ENGINE UNDER COVER

Install the No. 2 engine under cover with the 2 bolts.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Install the No. 1 engine under cover with the 10 bolts.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
DRIVE SHAFT / PROPELLER SHAFT
Land Cruiser URJ200 URJ202 GRJ200 VDJ200
FRONT DRIVE SHAFT ASSEMBLY