Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - CLUTCH

CLUTCH UNIT (for 1VD-FTV) - REMOVAL

1. REMOVE MANUAL TRANSMISSION ASSEMBLY

Remove the manual transmission ().

2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY
Clutch Unit (For 1Vd-Ftv) - Removal. CLUTCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the clutch release fork with the clutch release bearing from the transmission unit.

Remove the release fork support from the transmission unit.

Clutch Unit (For 1Vd-Ftv) - Removal. CLUTCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the clip and release bearing from the clutch release fork.

3. REMOVE CLUTCH COVER ASSEMBLY
Clutch Unit (For 1Vd-Ftv) - Removal. CLUTCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Put matchmarks on the clutch cover and flywheel.

Loosen each set bolt one turn at a time until spring tension is released.

Remove the 8 set bolts, and pull off the clutch cover.

  • NOTICE:
  • Do not drop the clutch disc.
4. REMOVE CLUTCH DISC ASSEMBLY
  • NOTICE:
  • Keep the lining part of the clutch disc, pressure plate and surface of the flywheel away from oil and foreign matter.
5. INSPECT INPUT SHAFT BEARING
Clutch Unit (For 1Vd-Ftv) - Removal. CLUTCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Turn the bearing by hand while applying force in the direction of the rotation.


If the bearing is stuck or difficult to turn, replace the input shaft bearing.

  • HINT:
  • The bearing is permanently lubricated and requires no cleaning or lubrication.