Rear Brake Flexible Hose - Installation

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE REAR

REAR BRAKE FLEXIBLE HOSE - INSTALLATION

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. INSTALL NO. 6 FLEXIBLE HOSE BRACKET
Rear Brake Flexible Hose - Installation. BRAKE REAR. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the bracket with the bolt.

  • Torque:
  • 29 N*m{ 296 kgf*cm, 21 ft.*lbf}
2. INSTALL REAR FLEXIBLE HOSE

Connect the flexible hose to the connecting point with each brake tube, and then install 2 new clips.

Rear Brake Flexible Hose - Installation. BRAKE REAR. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a union nut wrench, connect each brake tube to the flexible hose while holding the flexible hose with a wrench.

  • Torque:
  • without union nut wrench:
  • 15 N*m{ 155 kgf*cm, 11 ft.*lbf}
  • with union nut wrench:
  • 14 N*m{ 145 kgf*cm, 10 ft.*lbf}
  • NOTICE:
Do not bend or damage the brake tube.
Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.
Rear Brake Flexible Hose - Installation. BRAKE REAR. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the flexible hose to the connecting point with each brake tube, and then install 2 new clips.

Using a union nut wrench, connect each brake tube to the flexible hose while holding the flexible hose with a wrench.

  • Torque:
  • without union nut wrench:
  • 15 N*m{ 155 kgf*cm, 11 ft.*lbf}
  • with union nut wrench:
  • 14 N*m{ 145 kgf*cm, 10 ft.*lbf}
  • NOTICE:
Do not bend or damage the brake tube.
Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.
3. INSTALL REAR FLEXIBLE HOSE LH
Rear Brake Flexible Hose - Installation. BRAKE REAR. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the flexible hose to the connecting point with the brake tube, and then install a new clip.

Using a union nut wrench, connect the brake tube to the flexible hose while holding the flexible hose with a wrench.

  • Torque:
  • without union nut wrench:
  • 15 N*m{ 155 kgf*cm, 11 ft.*lbf}
  • with union nut wrench:
  • 14 N*m{ 145 kgf*cm, 10 ft.*lbf}
  • NOTICE:
Do not bend or damage the brake tube.
Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.
  • HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.
Rear Brake Flexible Hose - Installation. BRAKE REAR. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the flexible hose and a new gasket to the disc brake cylinder with the new union bolt.

  • Torque:
  • 30 N*m{ 306 kgf*cm, 22 ft.*lbf}
  • HINT:
  • Install the flexible hose lock securely in the lock hole in the cylinder.
4. BLEED BRAKE LINE

Turn the ignition switch to ON.

Remove the brake master cylinder reservoir filler cap assembly.

Add brake fluid until the fluid level is between the MIN and MAX lines of the reservoir.

Repeatedly depress the brake pedal and bleed air from the bleeder plug of the front disc brake cylinder RH.

Repeat the step above until the air is completely bled, and then tighten the bleeder plug while depressing the brake pedal.

  • Torque:
  • 11 N*m{ 110 kgf*cm, 8 ft.*lbf}

Bleed the air from the bleeder plug of the front disc brake cylinder LH using the same procedure as for the RH side.

With the brake pedal depressed, loosen the bleeder plug of the rear disc brake cylinder RH, continue to hold the brake pedal and allow brake fluid to be drained from the bleeder plug while the pump motor operates.

  • HINT:
Air is bled as the pump motor operates while the brake pedal is being depressed.
Be sure to release the brake pedal to stop the motor after approximately 100 seconds of continuous operation.
As brake fluid is continuously drained while the pump operates, it is not necessary to repeatedly depress the brake pedal.

When there is no more air in the brake fluid, tighten the bleeder plug, and then release the brake pedal.

  • Torque:
  • 11 N*m{ 110 kgf*cm, 8 ft.*lbf}

Bleed the air from the bleeder plug of the rear disc brake cylinder LH using the same procedure as for the RH side.

Turn the ignition switch off.

Inspect for brake fluid leaks.

Check and adjust the brake fluid level ().

Clear the DTCs ().

5. INSTALL REAR WHEEL
  • Torque:
  • for Aluminum Wheel:
  • 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
  • for Steel Wheel:
  • 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}