1. REMOVE ENGINE WIRE |
-
Engine LH Side:
-
Disconnect the 2 camshaft timing control valve connectors.
-
Disconnect the 4 ignition coil connectors.
-
Disconnect the 2 VVT sensor connectors.
-
Disconnect the camshaft position sensor connector.
-
Disconnect the vacuum switching valve connector (for ACIS).
-
Disconnect the purge VSV connector.
-
Disconnect the engine coolant temperature sensor connector.
-
Disconnect the fuel injector connector.
-
Disconnect the noise filter connector.
-
Remove the bolt and disconnect the 7 clamps.
-
-
Engine RH Side:
-
Disconnect the 2 camshaft timing control valve connectors.
-
Disconnect the 4 ignition coil connectors.
-
Disconnect the 2 VVT sensor connectors.
-
Disconnect the fuel injector connector.
-
Disconnect the noise filter connector.
-
Disconnect the throttle sensor connector.
-
Disconnect the oil pressure sender gauge connector.
-
Disconnect the 9 clamps.
-
-
Engine Rear Side:
-
Disconnect the sensor wire connector.
-
Disconnect the 5 clamps.
-
Remove the 3 bolts.
-
-
Remove the engine wire.
2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY |
-
Remove the No. 1 engine cover sub-assembly.
3. REMOVE NO. 3 ENGINE COVER |
-
Remove the No. 3 engine cover.
4. REMOVE NO. 1 FUEL HOSE |
-
Remove the fuel hose .
5. DISCONNECT NO. 2 FUEL TUBE |
-
Disconnect the No. 2 fuel tube from the fuel pressure regulator .
6. DISCONNECT NO. 1 FUEL TUBE |
-
Disconnect the No. 1 fuel tube from the fuel delivery pipe RH (for metallic type) .
SST
09268-21011
Text in Illustration *A RH Side
-
LH Side:
Disconnect the No. 1 fuel tube from the fuel delivery pipe LH .
Text in Illustration *A LH Side
7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH |
-
Disconnect the No. 7 wire harness connector.
-
Remove the 2 bolts and fuel delivery pipe LH.
NOTICE:
When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.
-
Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head LH.
8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH |
-
Disconnect the ventilation hose and No. 6 wire harness connector.
-
Remove the 2 bolts and fuel delivery pipe RH.
NOTICE:
When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.
-
Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head RH.
9. REMOVE FUEL INJECTOR ASSEMBLY |
-
Remove the fuel injector from the fuel delivery pipe, and then disconnect the injector connector.
NOTICE:
For reinstallation, attach a tag or label to the injector shaft.
-
Remove the O-ring from the fuel injector.
Text in Illustration *1 O-Ring
-
Detach the 3 clamps and then remove the No. 6 wire harness from the delivery pipe RH.
Text in Illustration *A Fuel Delivery Pipe RH
-
Detach the 3 clamps and then remove the No. 7 wire harness from the delivery pipe LH.
Text in Illustration *A Fuel Delivery Pipe LH
10. REMOVE INTAKE MANIFOLD |
-
Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.
-
Disconnect the 2 water by-pass hoses.
-
Disconnect the No. 1 ventilation hose.
-
Remove the bolt and wire bracket from the intake manifold.
-
Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.
11. REMOVE NO. 2 FUEL TUBE |
-
Remove the 2 bolts and No. 2 fuel tube.
12. REMOVE NO. 1 FUEL TUBE |
13. REMOVE NO. 2 ENGINE COVER |
14. REMOVE NO. 1 ENGINE COVER |
15. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY |
-
Remove the 3 bolts.
-
Disconnect the 4 hoses and remove the water by-pass pipe.
16. REMOVE NO. 1 WATER BY-PASS HOSE |
-
Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.
17. REMOVE FRONT WATER BY-PASS JOINT |
-
Disconnect the No. 2 water by-pass hose from the water by-pass joint.
-
Remove the 4 nuts, water by-pass joint and 2 gaskets.
18. REMOVE WATER INLET HOUSING |
-
Remove the 3 bolts, water inlet housing and gasket.
19. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY |
-
Remove the 2 bolts and water by-pass pipe.
20. REMOVE SENSOR WIRE |
-
Disconnect the 4 knock sensor connectors.
-
Disconnect the 3 clamps. Then remove the sensor wire.
21. REMOVE SEPARATOR CASE |
-
Remove the 4 bolts and separator case.
22. REMOVE KNOCK SENSOR |
-
Remove the 4 bolts and 4 knock sensors.
23. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY |
-
Remove the 2 water drain cock plugs from the water drain cocks.
-
Remove the 2 water drain cocks from the cylinder block.
Text in Illustration *A RH *B LH
24. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH |
-
Remove the 4 bolts and mounting bracket.
25. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH |
-
Remove the 4 bolts and mounting bracket.
26. REMOVE IGNITION COIL ASSEMBLY |
-
Remove the 8 bolts and 8 ignition coils.
27. REMOVE NOISE FILTER |
-
Remove the 2 bolts and 2 noise filters from the cylinder head cover.