1. INSPECT CYLINDER HEAD SET BOLT |
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Using a vernier caliper, measure the diameter of the elongated thread at the measuring point.
Measuring point:
94 mm (3.70 in.) for intake side bolt
89 mm (3.50 in.) for exhaust side bolt
Standard diameter:
10.85 to 11.00 mm (0.427 to 0.433 in.)
Minimum diameter:
10.6 mm (0.417 in.)
Text in Illustration *1 Measuring Point If the diameter is less than the minimum, replace the cylinder head bolt.
HINT:
If a visual check reveals no excessively thin areas, check the center of the bolt (see illustration) and find the area that has the smallest diameter.
2. INSPECT CYLINDER HEAD SUB-ASSEMBLY |
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Using a precision straightedge and feeler gauge, measure the warpage of the surfaces where the cylinder head contacts the cylinder block and manifold.
Standard Warpage:
Item Specified Condition Cylinder head lower side 0.05 mm (0.00197 in.) Intake side 0.08 mm (0.00315 in.) Exhaust side 0.05 mm (0.00197 in.) Maximum warpage:
0.10 mm (0.00394 in.)
Text in Illustration *A Cylinder Head Lower Side *B Intake Side *C Exhaust Side If the warpage is more than the maximum, replace the cylinder head.
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Using a dye penetrant, check the intake ports, exhaust ports and cylinder surface for cracks.
If cracked, replace the cylinder head.
3. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH |
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Clean the cylinder block with solvent.
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Set the piston of the No. 1 cylinder to slightly ATDC.
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Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.
Text in Illustration *1 Lot No. *a Front NOTICE:
- Be careful of the installation direction.
- Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.
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Place the cylinder head on the cylinder block.
NOTICE:
- Ensure that no oil is on the mounting surface of the cylinder head.
- Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.
HINT:
The cylinder head bolts are tightened in 3 progressive steps.
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Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
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Step 1:
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Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.
Torque:
36 N*m{ 367 kgf*cm , 27 ft.*lbf }
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Step 2:
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Mark the front side of each cylinder head bolt head with paint.
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Tighten the cylinder head bolts another 90°.
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Step 3:
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Tighten the cylinder head bolts an additional 90°.
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Check that the paint marks are now at a 180° angle to the front.
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Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.
Torque:
21 N*m{ 214 kgf*cm , 15 ft.*lbf }
4. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH |
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Clean the cylinder block with solvent.
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Set the piston of the No. 1 cylinder to slightly ATDC.
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Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.
Text in Illustration *1 Lot No. *a Front NOTICE:
- Be careful of the installation direction.
- Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.
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Place the cylinder head on the cylinder block.
NOTICE:
- Ensure that no oil is on the mounting surface of the cylinder head.
- Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.
HINT:
The cylinder head bolts are tightened in 3 progressive steps.
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Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
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Step 1:
HINT:
The cylinder head bolts are tightened in 3 progressive steps.
-
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.
Torque:
36 N*m{ 367 kgf*cm , 27 ft.*lbf }
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Step 2:
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Mark the front side of each cylinder head bolt head with paint.
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Tighten the cylinder head bolts another 90°.
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Step 3:
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Tighten the cylinder head bolts an additional 90°.
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Check that the paint marks are now at a 180° angle to the front.
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Install and uniformly tighten the 2 bolts in the sequence shown in the illustration.
Torque:
21 N*m{ 214 kgf*cm , 15 ft.*lbf }
5. INSTALL VALVE STEM CAP |
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Apply a light coat of engine oil to the valve stem caps.
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Install the 32 valve stem caps to the cylinder heads.
6. INSTALL VALVE LASH ADJUSTER ASSEMBLY |
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Inspect the valve lash adjuster before installing it.
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Install the 32 valve lash adjusters to the cylinder heads.
NOTICE:
Install the lash adjuster to the same place it was removed from.
7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY |
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Apply engine oil to the lash adjuster tips and valve stem cap ends.
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Install the 32 valve rocker arms as shown in the illustration.
Text in Illustration *1 Valve Rocker Arm *2 Valve Stem Cap *3 Valve Lash Adjuster
8. INSTALL CAMSHAFT |
9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY |