Корпус Дифференциала Повторная Сборка. Corolla ZZE150

Трансмиссия. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Трансмиссия Ea60. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR

  2. INSTALL FRONT DIFFERENTIAL PINION

  3. INSTALL FRONT DIFFERENTIAL RING GEAR

  4. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

Корпус Дифференциала -- Повторная Сборка



1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Coat the rotating surface of the front differential side gear with gear oil.

  1. Install the 2 front differential side gears and 2 front differential side gear thrust washers onto the front differential case.



2. INSTALL FRONT DIFFERENTIAL PINION


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Coat the rotating surface of the front differential pinion with gear oil.

  1. Install the 2 front differential pinion thrust washers and 2 front differential pinions to the differential case.

    УКАЗАНИЕ:
    Install the 2 front differential pinions with the front differential washers while turning the front differential pinion.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the front No. 1 differential pinion shaft into the front differential case.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Using a dial indicator, measure the side gear backlash while holding one pinion gear toward the differential case.

    Standard backlash:
    0.05 to 0.20 mm (0.0020 to 0.0079 in.)
    If the backlash is not within the specified range, adjust it using thrust washers of a different thickness than the existing thrust washers.
    Thickness mm (in.)
    		Thickness mm (in.)
    1.23 to 1.27 (0.0484 to 0.0500)
    		1.63 to 1.67 (0.0642 to 0.0657)
    1.28 to 1.32 (0.0504 to 0.0520)
    		1.68 to 1.72 (0.0661 to 0.0677)
    1.33 to 1.37 (0.0524 to 0.0539)
    		1.73 to 1.77 (0.0681 to 0.0697)
    1.38 to 1.42 (0.0543 to 0.0559)
    		1.78 to 1.82 (0.0701 to 0.0717)
    1.43 to 1.47 (0.0563 to 0.0579)
    		1.83 to 1.87 (0.0720 to 0.0736)
    1.48 to 1.52 (0.0583 to 0.0598)
    		1.88 to 1.92 (0.0740 to 0.0756)
    1.53 to 1.57 (0.0602 to 0.0618)
    		1.93 to 1.97 (0.0760 to 0.0776)
    1.58 to 1.62 (0.0622 to 0.0638)
    		-


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Using a pin punch and hammer, install the front differential pinion shaft straight pin through the front differential case and the hole in the pinion shaft.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Using a hammer and chisel, stake the pin hole from the outside of the front differential case.



3. INSTALL FRONT DIFFERENTIAL RING GEAR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия Ea60.Система Механической Трансмиссии.Корпус Дифференциала Повторная Сборка

  1. Using a heater, heat the front differential ring gear to 90 to 100°C (194.0 to 212.0°F).

  1. Clean the contact surface of the front differential case.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия Ea60.Система Механической Трансмиссии.Корпус Дифференциала Повторная Сборка

  1. Aligning the matchmarks, quickly install the front differential ring gear onto the front differential case with the 16 bolts.

    Момент затяжки:
    106 Н*м{1081 кгс*см, 78 фунт-сила-футов}


4. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия Ea60.Система Механической Трансмиссии.Корпус Дифференциала Повторная Сборка

  1. Using SST and a press, install a new differential case front tapered roller bearing to the front differential case.

    SST
    09309-14010


5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Трансмиссия Ea60.Система Механической Трансмиссии.Корпус Дифференциала Повторная Сборка

  1. Using SST and a press, install a new front differential case rear tapered roller bearing to the front differential case.

    SST
    09554-22010