Первичный Вал Повторная Сборка. Corolla ZZE150

Coat the No. 2 transmission hub sleeve with gear oil.

Install the 3 synchromesh shifting key springs and 3 synchromesh shifting keys to the No. 2 transmission clutch hub.

Install the No. 2 transmission clutch hub onto the No. 2 transmission hub sleeve.

ПРИМЕЧАНИЕ:

Orient the No. 2 transmission hub sleeve and No. 2 transmission clutch hub correctly.

Coat the 3rd gear needle roller bearing with gear oil and install it onto the input shaft.

Coat the 3rd gear with gear oil and install it onto the input shaft.

Coat the 3rd gear synchronizer ring with gear oil and install it onto the 3rd gear.

Using SST and a press, install the No. 2 transmission clutch hub onto the input shaft.

SST

09316-60011(09316-00021)

ПРИМЕЧАНИЕ:

Fit the synchromesh shifting key into the groove of the synchronizer ring correctly.

Select a snap ring that will allow minimum axial play.

Standard clearance:

0.1 mm (0.0039 in.) or less

Snap ring thickness:

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
0	2.30 (0.0906)	3	2.48 (0.0976)
1	2.36 (0.0929)	4	2.54 (0.1000)
2	2.42 (0.0953)	5	2.60 (0.1024)

Using a brass bar and a hammer, install the snap ring onto the input shaft.

Coat the 4th gear synchronizer ring with gear oil and install it onto the No. 2 transmission clutch hub.

Coat the 4th gear needle roller bearing and 4th gear bearing spacer with gear oil and install them onto the No. 2 transmission clutch hub.

Coat the 4th gear with gear oil and install it onto the input shaft.

Using SST and a press, install the input shaft rear radial ball bearing onto the input shaft.

SST

09608-04031

Select a snap ring that will allow minimum axial play.

Standard clearance:

0.1 mm (0.0039 in.) or less

Snap ring thickness:

Mark	Thickness mm (in.)	Mark	Thickness mm (in.)
A	2.29 (0.0901)	D	2.47 (0.0972)
B	2.35 (0.0925)	E	2.53 (0.0996)
C	2.41 (0.0948)	F	2.59 (0.1019)

Using a brass bar and a hammer, install the snap ring onto the input shaft.

ПРИМЕЧАНИЕ:

Do not damage the journal surface of the snap ring.

Using a dial indicator, measure the 3rd gear radial clearance.

Standard clearance:

NSK made bearing:

0.015 to 0.056 mm (0.0006 to 0.0022 in.)

Except NSK made bearing:

0.015 to 0.058 mm (0.0006 to 0.0023 in.)

Maximum clearance:

NSK made bearing:

0.056 mm (0.0022 in.)

Except NSK made bearing:

0.058 mm (0.0023 in.)

Using a dial indicator, measure the 4th gear radial clearance between the gear and shaft.

Standard clearance:

TMC made:

0.009 to 0.050 mm (0.0004 to 0.0020 in.)

TMUK, TMMT made:

0.015 to 0.058 mm (0.0006 to 0.0023 in.)

Maximum clearance:

TMC made:

0.050 mm (0.0020 in.)

TMUK, TMMT made:

0.058 mm (0.0023 in.)

Using a dial gauge, measure the 3rd thrust clearance.

Standard clearance:

0.10 to 0.35 mm (0.0039 to 0.0138 in.)

Maximum clearance:

0.35 mm (0.0138 in.)

Using a feeler gauge, measure the 4th thrust clearance.

Standard clearance:

0.10 to 0.55 mm (0.0039 to 0.0217 in.)

Maximum clearance:

0.55 mm (0.0217 in.)