Выпускной Коллектор Установка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Система Выпуска 2Ad-Fhv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL EXHAUST MANIFOLD

  2. INSTALL EGR COOLER ASSEMBLY

  3. INSTALL TURBOCHARGER SUB-ASSEMBLY

  4. INSTALL TURBOCHARGER STAY

  5. INSTALL NO. 2 TURBO OIL PIPE

  6. INSTALL TURBO OIL OUTLET PIPE

  7. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY

  8. INSTALL NO. 1 TURBO INSULATOR

  9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

  10. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR

  11. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR

  12. INSTALL ENGINE ASSEMBLY

  13. INSPECT FOR EXHAUST GAS LEAK

Выпускной Коллектор -- Установка



1. INSTALL EXHAUST MANIFOLD

  1. Install a new exhaust manifold gasket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 2Ad-Fhv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Install the exhaust manifold with the 8 nuts and collars.

    Момент затяжки:
    47 Н*м{479 кгс*см, 35 фунт-сила-футов}
    ПРИМЕЧАНИЕ:
    Make sure to install the collars with the groove facing the rear of the vehicle.


2. INSTALL EGR COOLER ASSEMBLY

  1. Install a new O-ring to the EGR cooler.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 EGR valve assembly, No. 1 EGR pipe, 2 new gaskets, 2 bolts and 2 nuts to the EGR cooler.

  1. Install a new gasket to the No. 1 EGR pipe.

  1. Install a new gasket to the EGR cooler.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 2Ad-Fhv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Temporarily install the EGR cooler assembly with the 2 bolts and 2 nuts (*1).

  1. Temporarily install the 4 bolts (*2).



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts and 2 nuts.

    Момент затяжки:
    10 Н*м{102 кгс*см, 7 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts to the exhaust manifold.

    Момент затяжки:
    16 Н*м{163 кгс*см, 12 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts to the cylinder head.

    Момент затяжки:
    24 Н*м{245 кгс*см, 18 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts and 2 nuts.

    Момент затяжки:
    21 Н*м{241 кгс*см, 15 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Connect the vacuum hose.



3. INSTALL TURBOCHARGER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install a new gasket and the turbocharger with 3 new nuts.

    Момент затяжки:
    60 Н*м{612 кгс*см, 44 фунт-сила-футов}


4. INSTALL TURBOCHARGER STAY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install a new turbocharger stay with the 2 nuts and 2 spacers.

    Момент затяжки:
    36 Н*м{367 кгс*см, 27 фунт-сила-футов}
    ПРИМЕЧАНИЕ:
    Do not reuse the turbocharger stay.


5. INSTALL NO. 2 TURBO OIL PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install 2 new gaskets and the turbo oil pipe with the 2 bolts.

    Момент затяжки:
    35 Н*м{357 кгс*см, 26 фунт-сила-футов}


6. INSTALL TURBO OIL OUTLET PIPE


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install 2 new gaskets and the outlet pipe with the 4 bolts.

    Момент затяжки:
    11 Н*м{112 кгс*см, 8 фунт-сила-футов}


7. INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 2Ad-Fhv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка

  1. Using needle-nose pliers, grip the claws of the clips and slide the clips to install the No. 2 and No. 3 water by-pass hoses.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the pipe with the 2 bolts.

    Момент затяжки:
    28 Н*м{286 кгс*см, 21 фунт-сила-футов}


8. INSTALL NO. 1 TURBO INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the insulator with the 2 bolts.

    Момент затяжки:
    20.5 Н*м{209 кгс*см, 15 фунт-сила-футов}


9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 2 manifold stay with the 3 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Temporarily install the No. 1 manifold stay with the bolt and nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts of the No. 2 exhaust manifold stay to the cylinder block (Upper bolt → Lower bolt).

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 3 nuts of the exhaust manifold converter to the turbocharger sub-assembly (While pushing the manifold converter towards the turbocharger sub-assembly).

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut of the No. 2 exhaust manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt of the No. 2 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder block and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the 2 bolts of the No. 2 manifold stay to the cylinder block.

    Момент затяжки:
    56 Н*м{571 кгс*см, 41 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the bolt of the No. 1 manifold stay to the cylinder head.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}
    УКАЗАНИЕ:
    Ensure that the stay is pushed flush with the cylinder head and manifold converter while tightening.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Tighten the nut of the No. 1 manifold stay to the exhaust manifold converter.

    Момент затяжки:
    25 Н*м{255 кгс*см, 18 фунт-сила-футов}


10. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the No. 2 manifold converter insulator with the 3 nuts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


11. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Install the No. 1 manifold converter insulator with the 5 bolts.

    Момент затяжки:
    29 Н*м{291 кгс*см, 21 фунт-сила-футов}


12. INSTALL ENGINE ASSEMBLY
УКАЗАНИЕ:
See the steps from "INSTALL ENGINE ASSEMBLY WITH TRANSAXLE" through "INSTALL FRONT WHEELS" (See page Нажмите здесь).


13. INSPECT FOR EXHAUST GAS LEAK


  1. Check that there are no exhaust gas leaks from the points (joints of the exhaust pipes and installation points of each sensor) shown in the illustration.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Система Выпуска 2Ad-Fhv.Система Выпуска Отработавших Газов.Выпускной Коллектор Установка