Топливная Система Common Rail Снятие. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Топливная Система 1Nd-Tv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN ENGINE COOLANT

  3. REMOVE NO. 1 ENGINE COVER

  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  5. SEPARATE OIL LEVEL DIPSTICK GUIDE

  6. REMOVE EGR COOLER ASSEMBLY

  7. REMOVE VACUUM REGULATING VALVE ASSEMBLY

  8. REMOVE NO. 1 INJECTION PIPE CLAMP

  9. REMOVE NO. 2 INJECTION PIPE CLAMP

  10. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

  11. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

  12. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

  13. REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY

  14. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  15. REMOVE COMMON RAIL ASSEMBLY

Топливная Система Common Rail -- Снятие



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. DRAIN ENGINE COOLANT

  1. Loosen the radiator drain cock plug.

    УКАЗАНИЕ:
    Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Remove the radiator reservoir cap.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot.
    Pressurized, hot engine coolant and steam may be released and cause serious burns.


  1. Loosen the cylinder block drain cock plug.

    УКАЗАНИЕ:
    The plug is on the backside of the generator on the exhaust manifold side.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Nd-Tv.Топливная Система.Топливная Система Common Rail Снятие



3. REMOVE NO. 1 ENGINE COVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Disengage the 4 pins and remove No. 1 engine cover sub-assembly.



4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Disconnect the mass air flow meter connector.

  1. Disconnect the No. 2 ventilation hose.

  1. Disconnect the 2 clamps and band, and remove the air cleaner cap sub-assembly.



5. SEPARATE OIL LEVEL DIPSTICK GUIDE

  1. Remove the bolt and oil level gauge guide.



6. REMOVE EGR COOLER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Disconnect the 2 water by-pass hoses.

  1. Remove the bolt and 4 nuts, then remove the EGR cooler assembly.

  1. Remove the 2 gaskets.



7. REMOVE VACUUM REGULATING VALVE ASSEMBLY


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Disconnect the vacuum regulating valve connector.

  1. Disconnect the 2 vacuum hoses from the vacuum regulating valve.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. Remove the 2 bolts and vacuum regulating valve.



8. REMOVE NO. 1 INJECTION PIPE CLAMP


9. REMOVE NO. 2 INJECTION PIPE CLAMP


10. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Nd-Tv.Топливная Система.Топливная Система Common Rail Снятие

  1. Using a wrench (13 mm), hold the injector steadily, and using SST, remove the injection pipe from the injector side.

    SST
    09023-38401

  1. Using SST, remove the injection pipe from the common rail side.

    SST
    09023-38401

  1. After removing the injection pipe, cover the common rail with vinyl tape and cover the injector inlet with a plastic bag in order to prevent dust and foreign matter from entering.



11. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY
SST
09023-38401
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.


12. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY
SST
09023-38401
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.


13. REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY
SST
09023-38401
УКАЗАНИЕ:
Perform the same procedure as for the No. 1 injection pipe.


14. REMOVE FUEL INLET PIPE SUB-ASSEMBLY


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Nd-Tv.Топливная Система.Топливная Система Common Rail Снятие

  1. Using a wrench (17 mm), hold the supply pump steadily, and using SST, remove the fuel inlet pipe from the supply pump side.

    SST
    09023-38401


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Топливная Система 1Nd-Tv.Топливная Система.Топливная Система Common Rail Снятие

  1. Using SST, remove the fuel inlet pipe from the common rail side.

    SST
    09023-38401

  1. After removing the fuel inlet pipe, cover the common rail with vinyl tape and cover the injector inlet with a plastic bag in order to prevent dust and foreign matter from entering.



15. REMOVE COMMON RAIL ASSEMBLY


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
SST
09023-38401

  1. Disconnect the 2 connectors.

  1. Disconnect the fuel hose.

  1. Remove the 2 bolts and common rail.

    ПРИМЕЧАНИЕ:
    Do not remove the fuel pressure sensor or fuel pressure regulator.