Топливная Система Common Rail Установка. Corolla Auris

Install the intake manifold insulator and common rail with the 2 bolts.

Момент затяжки:

21 Н*м{210 кгс*см, 15 фунт-сила-футов}

Using pliers, grip the claws of the clip and slide the clip to connect the fuel hose as shown in the illustration.

Temporarily install the 4 injection pipes.

Using SST, first tighten the nut at the common rail end of the injection pipe.

SST

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Using SST, tighten the nut at the injector end of the injection pipe.

SST

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Install the 4 injection pipe clamps with the 2 bolts.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Temporarily install the fuel inlet pipe with the 2 clamps and nut.

Using SST, first tighten the nut at the common rail end of the fuel inlet pipe.

SST

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 15 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the fuel inlet pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Using SST, tighten the nut at the injection or supply pump end of the fuel inlet pipe.

SST

09023-38401

Момент затяжки:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the fuel inlet pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Tighten the fuel inlet pipe clamp nut.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Connect the engine wire to the engine cover bracket.

Connect the glow plug harness.

Install the 2 nuts (^*1).

Install the nut and grommet (^*2).

Момент затяжки:

2.2 Н*м{22 кгс*см, 19 фунт-сила-дюймов}

Connect the turbo pressure sensor connector (^*3).

Connect the pressure discharge valve connector (^*4).

Connect the fuel pressure sensor (^*5).

PERFORM ACTIVE TEST

1. Connect the intelligent tester to the DLC3.
   

2. Turn the ignition switch to the ON position.
   

3. Turn the intelligent tester on.
   

4. Enter the following menus: Powertrain / Engine / Active Test.
   

5. Perform the Active Test.
   
   

   Tester Display	Test Part	Control Range	Diagnostic Notes
   Test the Fuel Leak	Pressurizing common rail internal fuel pressure, and checking for fuel leaks.	Stop/Start	Fuel pressure inside common rail is pressurized to specified value and engine speed is increased to 2000 rpm when ON is selected. Above conditions are maintained while test is ON.

Attach the 4 clips to install the engine cover.

ПРИМЕЧАНИЕ:

1. Line up the 4 grommets using the oil filler cap and oil dipstick as guides.
   
2. Push down on the four locations shown to install the cover.