Блок Двигателя Разборка. Corolla Auris

Двигатель. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Механическая Часть Двигателя 1Nd-Tv. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. REMOVE THERMOSTAT

  2. REMOVE OIL FILLER CAP SUB-ASSEMBLY

  3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

  4. REMOVE WATER PUMP PULLEY

  5. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

  6. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

  7. REMOVE WATER PUMP ASSEMBLY

  8. REMOVE NO. 2 TIMING CHAIN COVER

  9. REMOVE OIL PUMP ASSEMBLY

  10. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

  11. REMOVE CHAIN TENSIONER SLIPPER

  12. REMOVE NO. 1 CHAIN VIBRATION DAMPER

  13. REMOVE CHAIN SUB-ASSEMBLY

  14. REMOVE CAMSHAFT

  15. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

  16. REMOVE CYLINDER HEAD SUB-ASSEMBLY

  17. REMOVE CYLINDER HEAD GASKET

  18. REMOVE OIL FILTER SUB-ASSEMBLY

  19. REMOVE OIL COOLER ASSEMBLY

  20. REMOVE OIL FILTER UNION

  21. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

  22. REMOVE OIL STRAINER SUB-ASSEMBLY

  23. REMOVE OIL PAN SUB-ASSEMBLY

  24. REMOVE ENGINE REAR OIL SEAL


Блок Двигателя -- Разборка



1. REMOVE THERMOSTAT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 nuts and the water inlet.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the thermostat.

  1. Remove the gasket from the thermostat.



2. REMOVE OIL FILLER CAP SUB-ASSEMBLY
  1. Remove the oil filler cap from the cylinder head cover.

  1. Using a screwdriver with its tip wrapped in protective tape, remove the oil filler cap gasket.



3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the 12 bolts, then remove the cylinder head cover.

  1. Remove the cylinder head cover gasket from the cylinder head cover.



4. REMOVE WATER PUMP PULLEY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using SST, hold the water pump pulley.

    SST
    09960-10010(09962-01000,09963-00700)
  1. Remove the 4 bolts and the water pump pulley.



5. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 4 bolts and nut, then remove the engine mounting bracket.



6. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using SST, hold the crankshaft damper and loosen the crankshaft bolt.

    SST
    09960-10010(09962-01000,09963-01000)


7. REMOVE WATER PUMP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the 3 bolts and 2 nuts, then remove the water pump.

  1. Remove the water pump gasket.



8. REMOVE NO. 2 TIMING CHAIN COVER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 2 timing chain cover.



9. REMOVE OIL PUMP ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 16 bolts and the nut.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using a screwdriver with its tip wrapped in protective tape, remove the oil pump by prying between the cylinder head and cylinder block.

    ПРИМЕЧАНИЕ:
    Do not damage the contact surfaces of the oil pump assembly, cylinder head or cylinder block.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the 2 O-rings from the cylinder block and oil pan.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using an 8 mm socket hexagon wrench, remove the service hole screw plug.



10. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY


COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
ПРИМЕЧАНИЕ:
Do not rotate the crankshaft with the chain tensioner removed.
  1. Pull up the stopper plate to unlock the plunger.

  1. Unlock the plunger and push it in to the end.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Pull down the stopper plate with the plunger pushed to the end to lock the plunger.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Insert a 2.5 mm (0.098 in.) diameter bar into the hole in the stopper plate with the plunger locked.

    УКАЗАНИЕ:
    If the stopper plate is not completely pulled down and a 2.5 mm (0.098 in.) diameter bar cannot be inserted, unlock and pull out the plunger slightly. The stopper plate will be completely pulled down and a 2.5 mm (0.098 in.) diameter bar can be inserted easily.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 1 chain tensioner.



11. REMOVE CHAIN TENSIONER SLIPPER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and No. 1 chain tensioner.



12. REMOVE NO. 1 CHAIN VIBRATION DAMPER


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 bolts and chain vibration damper.



13. REMOVE CHAIN SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using SST, hold the camshaft timing sprocket.

    SST
    09960-10010(09962-01000,09963-01000)
  1. Remove the 3 bolts, then remove the camshaft timing sprocket.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the camshaft timing sprocket, crankshaft timing sprocket and chain together.



14. REMOVE CAMSHAFT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the 10 bolts from the camshaft bearing caps by loosening them in the sequence shown in the illustration, and then remove the 5 camshaft bearing caps.

  1. Remove the camshaft.

    ПРИМЕЧАНИЕ:
    1. Using several steps, uniformly loosen the bolts while keeping the camshaft level.
    2. Do not remove camshaft bearing cap No. 3.


15. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the No. 1 valve rocker arm sub-assembly from the cylinder head.



16. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using several steps, loosen the 10 bolts in the sequence shown in the illustration, and then remove the bolts and washers.

    ПРИМЕЧАНИЕ:
    1. When removing the bolts, do not drop the washers into the engine.
    2. Removing the cylinder head bolts in the wrong order may cause damage to the cylinder head.


17. REMOVE CYLINDER HEAD GASKET
  1. Remove the cylinder head gasket.



18. REMOVE OIL FILTER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using SST, remove the oil filter.

    SST
    09228-07501


19. REMOVE OIL COOLER ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Using SST, remove the nut.

    SST
    09229-55010


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the oil cooler.



20. REMOVE OIL FILTER UNION


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a 12 mm socket hexagon wrench, remove the oil filter union.



21. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the oil pan drain plug and gasket.

  1. Remove the 9 bolts and 2 nuts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Insert the SST blade between the oil pan and No. 2 oil pan, and cut off the applied sealer. Remove No. 2 oil pan.

    SST
    09032-00100
    ПРИМЕЧАНИЕ:
    Do not damage the oil pan or No. 2 oil pan.


22. REMOVE OIL STRAINER SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the bolt and 2 nuts, then remove the oil strainer and gasket.



23. REMOVE OIL PAN SUB-ASSEMBLY


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Механическая Часть Двигателя 1Nd-Tv.Двигатель.Блок Двигателя  Разборка
  1. Remove the 13 bolts.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a screwdriver with its tip wrapped in protective tape, remove the oil pan by prying between the cylinder block and oil pan as illustrated.

    ПРИМЕЧАНИЕ:
    Do not apply excessive force when prying between the cylinder block and oil pan.


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the 2 O-rings from the cylinder block.



24. REMOVE ENGINE REAR OIL SEAL


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Remove the engine rear oil seal.