Блок Цилиндров Замена


  1. REPLACE TIGHT PLUG

  2. REPLACE STRAIGHT PIN

  3. REPLACE RING PIN

  4. REPLACE CONNECTING ROD SMALL END BUSH

Блок Цилиндров -- Замена



1. REPLACE TIGHT PLUG


ПРИМЕЧАНИЕ:
If coolant leaks from the tight plug or the plug is corroded, replace it.


.Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена


Text in Illustration
*a
Right Side
*b
Rear Side
*c
Left Side
*d
Stops
  1. Apply adhesive to new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
  1. Install the tight plugs as shown in the illustration.

  1. Using SST, tap in the 2 tight plugs labeled A.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)
  1. Using SST, tap in the 4 tight plugs labeled B.

    SST
    09950-60010(09951-00350)
    09950-70010(09951-07100)
  1. Using SST, tap in the tight plug labeled C.

    SST
    09950-60010(09951-00500)
    09950-70010(09951-07100)


2. REPLACE STRAIGHT PIN
ПРИМЕЧАНИЕ:
It is not necessary to remove a straight pin unless it is being replaced.


  1. Install the straight pins as shown in the illustration.


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена


    Text in Illustration
    *a
    Rear Side
    *b
    Until Pin Stops


3. REPLACE RING PIN
ПРИМЕЧАНИЕ:
It is not necessary to remove a ring pin unless it is being replaced.


  1. Install the ring pins as shown in the illustration.


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена


    Text in Illustration
    *a
    Front Side
    *b
    Cylinder Head Side
    *c
    Rear Side
    *d
    Until Pin Stops


4. REPLACE CONNECTING ROD SMALL END BUSH


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Using SST and a press, press out the bushing.

    SST
    09222-54011(09222-03016,09222-03026,09222-03021)


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Using a round file, lightly file off any roughness from the small end of the connecting rod.



    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Attach a new bush to SST with the ball of SST inside the oil hole of the bush.

    SST
    09222-54011(09222-03021)
    Text in Illustration
    *1
    Oil Hole
    *2
    Ball


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Align the oil holes of the bush and connecting rod.

    Text in Illustration
    *1
    Oil Hole


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Using SST and a press, press in the bush.

    SST
    09222-54011(09222-03016,09222-03026,09222-03021)
    Text in Illustration
    *1
    Bush


    .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
  1. Using a pin hole grinder, hone the bush to obtain the clearance between the bush and piston pin.



  1. Check the piston pin fit at normal room temperature.



      .Механическая Часть Двигателя 5L-E.Двигатель.Блок Цилиндров  Замена
    1. Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.