Головка Блока Цилиндров Замена


  1. REPLACE INTAKE VALVE GUIDE BUSH

  2. REPLACE EXHAUST VALVE GUIDE BUSH

  3. REPLACE TIGHT PLUG

  4. REPLACE RING PIN

Головка Блока Цилиндров -- Замена



1. REPLACE INTAKE VALVE GUIDE BUSH
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the valve guide bush.

    SST
    09201-10000(09201-01080)
    09950-70010(09951-07100)
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

  1. Select a new guide bush.

    New Guide Bush:
    Item
    Specified Conditions
    Bush Bore Diameter
    13.004 to 13.025 mm (0.512 to 0.513 in.)
    13.054 to 13.075 mm (0.514 to 0.515 in.)
    Bush to be Used
    STD
    O/S 0.05
    If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).
    If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09950-70010(09951-07100)
    09201-10000(09201-01070)
    Standard protrusion height:
    10.8 to 11.2 mm (0.425 to 0.441 in.)
    Text in Illustration
    *1
    Protrusion Height


    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance (See page Нажмите здесь).

    Text in Illustration
    *1
    Reamer


2. REPLACE EXHAUST VALVE GUIDE BUSH
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap out the valve guide bush.

    SST
    09201-10000(09201-01080)
    09950-70010(09951-07100)
  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

  1. Select a new guide bush.

    New Guide Bush:
    Item
    Specified Conditions
    Bush Bore Diameter
    13.004 to 13.025 mm (0.512 to 0.513 in.)
    13.054 to 13.075 mm (0.514 to 0.515 in.)
    Bush to be Used
    STD
    O/S 0.05
    If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).
    If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.
  1. Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).



    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

    SST
    09950-70010(09951-07100)
    09201-10000(09201-01070)
    Standard protrusion height:
    10.8 mm to 11.2 mm (0.425 to 0.441 in.)
    Text in Illustration
    *1
    Protrusion Height


    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена
  1. Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance (See page Нажмите здесь).

    Text in Illustration
    *1
    Reamer


3. REPLACE TIGHT PLUG
ПРИМЕЧАНИЕ:
If coolant leaks from the tight plug or the plug is corroded, replace it.
  1. Apply adhesive to new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.


  1. Install the tight plugs as shown in the illustration.


    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена


    Text in Illustration
    *a
    Front Side
    *b
    Cylinder Head Cover Side
    *c
    Rear Side
    *d
    Intake Manifold Side
    *e
    Stops
    -
    -
  1. Using SST, tap in the 7 tight plugs labeled A.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)
  1. Using SST, tap in the tight plug labeled B.

    SST
    09950-60010(09951-00300)
    09950-70010(09951-07100)
  1. Using SST, tap in the 2 tight plugs labeled C.

    SST
    09950-60010(09951-00450)
    09950-70010(09951-07100)


4. REPLACE RING PIN
ПРИМЕЧАНИЕ:
It is not necessary to remove a ring pin unless it is being replaced.


  1. Using a plastic-faced hammer, tap in a new ring pin until it stops.


    .Механическая Часть Двигателя 5L-E.Двигатель.Головка Блока Цилиндров  Замена


    Text in Illustration
    *1
    Height
    *2
    Diameter
    *a
    Front Side
    *b
    Cylinder Head Cover Side
    *c
    Until pin stop
    -
    -

    Standard Ring Pin:

    Item
    Height
    Diameter
    Ring pin
    8 mm (0.315 in.)
    11 mm (0.433 in.)