Differential Case Reassembly

Coat the rotating surface of the front differential side gear with gear oil.

Install the 2 front differential side gears and 2 front differential side gear thrust washers onto the front differential case.

Coat the rotating surface of the front differential pinion with gear oil.

Install the 2 front differential side gear thrust washers and 2 front differential pinions from the differential case.

УКАЗАНИЕ:

Install the 2 front differential pinions with the front differential washers while turning the front differential pinion.

Install the pinion shaft into the differential case.

Using a dial indicator, measure the side gear backlash while holding one pinion gear toward the differential case.

Standard backlash:

0.05 to 0.20 mm (0.0020 to 0.0079 in.)

Standard thrust washer thickness:

Thickness	Thickness
1.23 to 1.27 mm (0.0484 to 0.0500 in.)	1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.28 to 1.32 mm (0.0504 to 0.0520 in.)	1.68 to 1.72 mm (0.0661 to 0.0677 in.)
1.33 to 1.37 mm (0.0524 to 0.0539 in.)	1.73 to 1.77 mm (0.0681 to 0.0697 in.)
1.38 to 1.42 mm (0.0543 to 0.0559 in.)	1.78 to 1.82 mm (0.0701 to 0.0717 in.)
1.43 to 1.47 mm (0.0583 to 0.0579 in.)	1.83 to 1.87 mm (0.0720 to 0.0736 in.)
1.48 to 1.52 mm (0.0583 to 0.0598 in.)	1.88 to 1.92 mm (0.0740 to 0.0756 in.)
1.53 to 1.57 mm (0.0602 to 0.0618 in.)	1.93 to 1.97 mm (0.0760 to 0.0776 in.)
1.58 to 1.62 mm (0.0622 to 0.0638 in.)	-

Using a pin punch and hammer, tap in the pinion shaft slotted spring pin through the front differential case and the hole in the pinion shaft.

Using a hammer and chisel, caulk the pin holes around the circumference of the front differential case.

Using a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

Clean the contact surface of the front differential case.

Aligning the matchmarks, quickly install the front differential ring gear onto the front differential case with the 16 bolts.

Момент затяжки:

106 Н*м{1,081 кгс*см, 78 фунт-сила-футов}

Using SST and a press, press in a new tapered roller bearing.

Специальный инструмент (SST):

09309-14010

Using SST and a press, press in a new tapered roller bearing.

Специальный инструмент (SST):

09554-22010