DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE ENGINE ASSEMBLY
REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR
REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR
REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
REMOVE NO. 1 TURBO WATER HOSE
REMOVE EGR COOLER ASSEMBLY
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- ПРЕДОСТЕРЕЖЕНИЕ:
- Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
| 2. REMOVE ENGINE ASSEMBLY |
Remove engine assembly from the vehicle (see page RAV4_ACA30 RM0000019Y9008X.html).
| 3. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR |
Remove the 5 bolts and manifold converter insulator.
| 4. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR |
Remove the 3 bolts and manifold converter insulator.
| 5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY |
Disconnect the 2 exhaust gas temperature sensor connectors.
Remove the bolt, nut and No. 1 manifold stay.
Remove the 3 bolts and No. 2 manifold stay.
Remove the 2 bolts, nut and No. 2 exhaust manifold stay.
Remove the 3 nuts, manifold converter and gasket.
| 6. REMOVE NO. 1 TURBO WATER HOSE |
Using pliers, grip the claws of the 2 clips and slide the 2 clips to remove the turbo water hose.
- УКАЗАНИЕ:
- Place a container under the connection before removing the turbo water hose because coolant in the hose may spill out.
| 7. REMOVE EGR COOLER ASSEMBLY |
Disconnect the vacuum hose from the No. 2 EGR valve.
Remove the 4 bolts.
Remove the 2 bolts, 2 nuts, EGR cooler, 2 gaskets and O-ring.
Remove the 2 bolts and 2 nuts.
Disassemble the No. 1 EGR pipe, No. 2 EGR valve, EGR cooler and 2 gaskets.
