Fuel Tank Installation

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Топливная Система 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL FUEL TANK ASSEMBLY

  2. INSTALL FUEL TANK FILLER PIPE

  3. CONNECT FUEL TANK TO FILLER PIPE HOSE

  4. CONNECT FUEL TANK BREATHER HOSE

  5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  6. INSTALL NO. 1 FUEL TANK PROTECTOR

  7. INSTALL NO. 1 FLOOR UNDER COVER

  8. INSTALL FRONT FLOOR COVER

  9. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

  10. INSTALL FUEL TANK CAP

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  12. BLEED AIR FROM FUEL SYSTEM

  13. CHECK FOR FUEL LEAKS

Fuel Tank -- Installation



1. INSTALL FUEL TANK ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Tank Installation

  1. Set the fuel tank on a mission jack.

  1. Lift up the mission jack.

  1. Fold back the 2 cushion rubbers.

  1. Connect the sender gauge connector to the fuel tank.

    ПРИМЕЧАНИЕ:
    Be careful not to cut the wirings.

  1. Attach the wire harness to the 2 clamps.



    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Install the 3 fuel tank bands with the 6 bolts.

    Момент затяжки:
    40 Н*м{408 кгс*см, 30 фунт-сила-футов}


2. INSTALL FUEL TANK FILLER PIPE

  1. Install the filler pipe with the 2 bolts.

    Момент затяжки:
    23.5 Н*м{240 кгс*см, 17 фунт-сила-футов}

  1. Install the filler pipe protector with the 3 bolts.

    Момент затяжки:
    5.4 Н*м{55 кгс*см, 48 фунт-сила-дюймов}


3. CONNECT FUEL TANK TO FILLER PIPE HOSE


Toyota Rav4. Aca30, 33, 38 Ala30

  1. Connect the filler pipe hose to the fuel tank.



4. CONNECT FUEL TANK BREATHER HOSE


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Connect the fuel tank breather hose to the fuel tank.

    ПРИМЕЧАНИЕ:
    1. Before installing the pipe, make sure that it is not damaged. Make sure that there are no dirt present on the connecting surfaces.
    1. After connecting, check if the pipe and the connector are securely connected by pulling on them.


5. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
ПРИМЕЧАНИЕ:
Before installing the tube connectors to the pipes, check the connectors for damage and foreign matter.


    Toyota Rav4. Aca30, 33, 38 Ala30.Топливная Система 2Ad-Fhv.Топливная Система.Fuel Tank Installation

  1. Connect the main tube connector to the pipe. Push the 2 parts together firmly until a "click" sound is heard.

    ПРИМЕЧАНИЕ:
    Check that the connectors and pipes are securely connected by trying to pull them apart.

  1. Connect the fuel tank return tube.



6. INSTALL NO. 1 FUEL TANK PROTECTOR

  1. Install the fuel tank protector with the 3 clips and 2 bolts.

    Момент затяжки:
    20 Н*м{204 кгс*см, 15 фунт-сила-футов}


7. INSTALL NO. 1 FLOOR UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Install the floor under cover with the clip and 2 nuts.



8. INSTALL FRONT FLOOR COVER


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Install the floor cover with the 3 clips, bolt and nut.



9. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Connect the parking brake cable with the 2 bolts.



10. INSTALL FUEL TANK CAP


11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


12. BLEED AIR FROM FUEL SYSTEM


    Toyota Rav4. Aca30, 33, 38 Ala30

  1. Using the hand pump, bleed air from the fuel system until pumping becomes difficult.



13. CHECK FOR FUEL LEAKS

  1. PERFORM ACTIVE TEST

    1. Connect the intelligent tester to the DLC3.

    2. Start the engine.

    3. Turn the intelligent tester ON.

    4. Enter the following menus: Powertrain / Engine / Active Test.

    5. Perform the Active Test.

      Intelligent Tester Display
      		Test Details
      		Control Range
      		Diagnostic Notes
      Test the Fuel Leak
      		Pressurizing common rail internal fuel pressure, and checking for fuel leaks
      		Stop/Start
      1. Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2,000 rpm when start is selected
      2. Above conditions to be maintained while test is started