INSPECT REVERSE GEAR THRUST CLEARANCE

INSPECT 1ST GEAR THRUST CLEARANCE

INSPECT 2ND GEAR THRUST CLEARANCE

INSPECT REVERSE GEAR RADIAL CLEARANCE

INSPECT 1ST GEAR RADIAL CLEARANCE

INSPECT 2ND GEAR RADIAL CLEARANCE

REMOVE NO. 1 COUNTER GEAR FRONT BEARING SNAP RING

REMOVE COUNTER GEAR FRONT BEARING

REMOVE REVERSE GEAR BEARING RACE INNER

REMOVE COUNTER SHAFT REVERSE GEAR

REMOVE REVERSE GEAR NEEDLE ROLLER BEARING

REMOVE NO. 4 SYNCHRONIZER RING

REMOVE DETENT BALL

REMOVE COUNTER SHAFT GEAR 1ST SPEED

REMOVE 1ST GEAR NEEDLE ROLLER BEARING

REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)

REMOVE CLUTCH HUB NO. 1 SHAFT SNAP RING

REMOVE COUNTER SHAFT 2ND SPEED GEAR

REMOVE 2ND GEAR NEEDLE ROLLER BEARING

REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)

REMOVE NO. 1 TRANSMISSION CLUTCH HUB

REMOVE SNAP RING COUNTER GEAR REAR BEARING

REMOVE RADIAL BALL BEARING INNER RACE

Using a feeler gauge, measure the reverse gear thrust clearance.

• Standard clearance:
• 0.12 to 0.28 mm (0.0047 to 0.0110 in.)

If the clearance is not as specified, replace the defective gear, spline piece, or bearing race.

Using a dial indicator, measure the 1st gear thrust clearance.

• Standard clearance:
• 0.10 to 0.42 mm (0.0039 to 0.0165 in.)

If the clearance is not as specified, replace the defective gear, clutch hub, spline piece, or counter gear.

Using a dial indicator, measure the 2nd gear thrust clearance.

• Standard clearance:
• 0.10 to 0.42 mm (0.0039 to 0.0165 in)

If the clearance is not as specified, replace the defective gear, clutch hub, or counter gear.

Using a dial indicator, measure the reverse gear radial clearance.

• Standard clearance:
• 0.015 to 0.065 mm (0.0006 to 0.0026 in.)

If the clearance is not as specified, replace the reverse gear, reverse gear needle roller bearing, or bearing race.

Using a dial indicator, measure the 1st gear radial clearance.

• Standard clearance:
• 0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is not as specified, replace the 1st gear, needle roller bearing, or shaft.

Using a dial indicator, measure the 2nd radial clearance.

• Standard clearance:
• 0.015 to 0.067 mm (0.0006 to 0.0026 in.)

If the clearance is not as specified, replace the 2nd gear, needle roller bearing, or shaft.

Using a snap ring expander, remove the snap ring from the counter gear.

Using SST and a press, remove the counter gear front bearing from the counter gear.

• SST
• 09950-00020
  09950-70010(09951-07100)
  09950-60010(09951-00320)

Remove the reverse gear bearing race inner from the counter gear.

Remove the counter shaft reverse gear with the hub sleeve, 2 shifting keys, and key spring from the counter gear.

Remove the reverse gear needle roller bearing from the counter gear.

Remove the No. 4 synchronizer ring from the counter gear.

Remove the ball from the counter gear.

Using a press, remove the counter shaft gear 1st speed together with reverse gear spline piece from the counter gear.

• SST
• 09950-00020

Remove the 1st gear needle roller bearing from the counter gear.

Remove the No. 1 synchronizer ring set from the counter gear.

Using a snap ring expander, remove the snap ring from the counter gear.

Using a press, remove the counter shaft 2nd speed gear together with the No. 1 transmission clutch hub from the counter gear.

• SST
• 09950-00020

Remove the 2nd needle roller bearing from the counter gear.

Remove the No. 1 synchronizer ring set from the 2nd gear.

Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls, and 3 springs from the clutch hub.

• HINT:

• Use a shop rag or a piece of cloth to prevent the ball and spring from flying off.

Using a snap ring expander, remove the snap ring from the counter gear.

Using SST and a press, remove the needle roller bearing inner race.

• SST
• 09950-00020