Lexus IS250 IS220d GSE20 ALE20 - CLUTCH

CLUTCH PEDAL (for 2AD-FHV) - INSTALLATION

  • HINT:
Use the same procedures for the RHD and LHD.
The procedures listed below are for the LHD.
1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the inside of a new clevis bushing.

Install the clevis bushing to the clutch pedal.

  • HINT:
  • Install the clevis bushing from the left side of the vehicle.
2. INSTALL CLUTCH PEDAL PAD
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Install the clutch pedal pad to the clutch pedal.

3. INSTALL CLUTCH PEDAL CUSHION (for LHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Using needle-nose pliers, install the 3 clutch pedal cushions to the clutch pedal.

4. INSTALL CLUTCH PEDAL CUSHION (for RHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Using needle-nose pliers, install the 4 clutch pedal cushions to the clutch pedal.

5. INSTALL CLUTCH PEDAL SHAFT COLLAR
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.

Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.

6. INSTALL CLUTCH PEDAL TURNOVER BUSHING
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the inside of the turnover bushing.

Install the turnover bushing to the clutch pedal.

7. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Install the clutch pedal to the clutch pedal support with the pedal shaft, washer, and nut.

  • Torque:
  • 37 N*m{ 375 kgf*cm, 27 ft.*lbf}
8. INSTALL CLUTCH PEDAL SPRING HOLDER
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the inside of a new clutch pedal spring holder.

Install the clutch pedal spring holder.

9. INSTALL PEDAL WITH HOOK SPRING
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the sliding portion of the spring.

Install the hook spring.

10. INSTALL TORSION SPRING
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the sliding portion of the spring.

Install the torsion spring.

11. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Apply MP grease to the contact surface of the pin and clevis bushing.

Connect the clevis to the clutch pedal with the pin.

  • HINT:
  • Install the pin from the left side of the vehicle.

Install a new clip to the pin.

12. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Install the clutch pedal support with the 2 nuts and bolt.

  • Torque:
  • 19 N*m{ 190 kgf*cm, 14 ft.*lbf}
13. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Install the clutch pedal support with the 2 nuts and bolt.

  • Torque:
  • 24 N*m{ 241 kgf*cm, 17 ft.*lbf}
14. CONNECT CLUTCH LINE
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Using SST, connect the clutch line.

  • SST
  • 09023-00101
  • Torque:
  • 15 N*m{ 153 kgf*cm, 11 ft.*lbf}
  • HINT:
  • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
15. CONNECT CLUTCH RESERVOIR TUBE (for LHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the clutch reservoir tube.

16. CONNECT CLUTCH RESERVOIR TUBE (for RHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the clutch reservoir tube.

17. INSTALL WIRE HARNESS (for LHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the 3 connectors and clamp.

18. INSTALL WIRE HARNESS (for RHD)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the 2 connectors and clamp.

19. BLEED CLUTCH LINE

Fill the brake reservoir with the brake fluid and bleed the clutch system .

  • Torque:
  • 11 N*m{ 112 kgf*cm, 8 ft.*lbf}
20. CHECK FOR BRAKE FLUID LEAKAGE
  • HINT:
  • Check for leakage in the clutch system.
21. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT

22. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the connector.

  • NOTICE:
  • When handling the airbag connector, take care not to damage the airbag wire harness.

Install the driver side knee airbag assembly with the 4 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
23. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the connectors.

Engage the 7 clips and install the lower instrument panel finish panel sub-assembly.

24. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Connect the connectors.

Insert the No. 1 instrument panel under cover sub-assembly into the guide as shown in the illustration.

Engage the 2 claws.

Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E-.

25. INSTALL SIDE INSTRUMENT PANEL LH
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 5 claws and 3 clips, and then install the side instrument panel LH.

26. INSTALL FRONT DOOR OPENING TRIM COVER
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 6 claws and install the front door opening trim cover LH.

27. INSTALL FRONT DOOR SCUFF PLATE (w/o Illumination)
Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 4 clips.

Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 7 claws, and install the front door scuff plate LH.

28. INSTALL FRONT DOOR SCUFF PLATE (w/ Illumination)

Connect the connector.

Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 4 clips.

Clutch Pedal (For 2Ad-Fhv) - Installation. CLUTCH. Lexus IS250 IS220d GSE20 ALE20

Engage the 7 claws, and install the front door scuff plate LH.

29. CONNECT BATTERY NEGATIVE TERMINAL
30. CHECK BRAKE FLUID LEVEL IN RESERVOIR
31. PERFORM INITIALIZATION

Some systems need initialization after reconnecting the negative battery terminal .


32. INSPECT SRS WARNING LIGHT