Steering Gear - Installation
STEERING GEAR - INSTALLATION
1. INSTALL POWER STEERING GEAR ASSEMBLY |
Install the power steering gear assembly with the 2 bolts, 2 washers, and 2 nuts.
- Torque:
- 118 N*m{
1,200 kgf*cm, 87 ft.*lbf}
Install the power steering earth wire to the power steering gear assembly with bolt (B).
- Torque:
- 5.0 N*m{
51 kgf*cm, 44 in.*lbf}
Connect wire harness connector (E) to the power steering gear assembly and securely lock the connector.
Connect 2 wire harness connectors (C) and (D) to the power steering gear assembly.
Install the 2 wire harness clamps to the power steering gear assembly.
Connect the earth wire to the bracket with bolt (A).
- Torque:
- 8.0 N*m{
82 kgf*cm, 71 in.*lbf}
2. CONNECT TIE ROD END LH |
Connect the tie rod end LH to the steering knuckle with the nut.
- Torque:
- 65 N*m{
663 kgf*cm, 50 ft.*lbf}
Install a new clip.
- If the holes for the clip are not aligned, tighten the nut up to 60° further.
3. CONNECT TIE ROD END RH |
- Perform the same procedure as for the LH side.
4. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for Except 2AD-FHV RHD) |
Align the matchmarks on the steering sliding yoke sub-assembly and the power steering gear assembly.
Install bolt (A) and tighten the 2 bolts.
- Torque:
- 35 N*m{
360 kgf*cm, 26 ft.*lbf}
5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2AD-FHV RHD) |
Align the matchmarks on the No. 2 steering intermediate shaft assembly and the power steering gear assembly.
Install the bolt.
- Torque:
- 35 N*m{
360 kgf*cm, 26 ft.*lbf}
6. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR |
Install the front lower suspension member protector to the front suspension cross member with the 4 bolts.
- Torque:
- 8.0 N*m{
82 kgf*cm, 71 in.*lbf}
7. INSTALL NO. 2 ENGINE UNDER COVER |
8. INSTALL ENGINE UNDER COVER |
- Torque:
- 103 N*m{
1,050 kgf*cm, 76 ft.*lbf}
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
11. PLACE FRONT WHEELS FACING STRAIGHT AHEAD |
12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT |
13. PERFORM INITIALIZATION |
- Some systems need initialization when disconnecting the cable from the negative battery terminal .
14. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT |