INSTALL COOLER DRYER

INSTALL COOLER CONDENSER ASSEMBLY

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

INSTALL LIQUID TUBE SUB-ASSEMBLY

INSTALL UPPER RADIATOR SUPPORT

INSTALL HOOD LOCK ASSEMBLY

INSTALL HOOD LOCK CONTROL CABLE COVER

INSTALL FRONT BUMPER ENERGY ABSORBER

INSTALL FRONT BUMPER ASSEMBLY

INSTALL UNDER ENGINE COVER

CHARGE REFRIGERANT

WARM UP ENGINE

CHECK FOR LEAKAGE OF REFRIGERANT

INSTALL NO. 1 ENGINE COVER

INSTALL SIDE ENGINE ROOM COVER LH

INSTALL SIDE ENGINE ROOM COVER RH

INSTALL NO. 1 AIR CLEANER INLET

INSTALL COOL AIR INTAKE DUCT SEAL

Using pliers, install the cooler dryer to the modulator.

Sufficiently apply compressor oil to an O-ring and cap fitting surface.

• Compressor oil:
• ND-OIL 8 or equivalent

Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.

• Torque:
• 2.9 N*m{ 30 kgf*cm, 26 in.*lbf}

Install the cooler condenser assembly with the 4 bolts.

• Torque:
• 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

• HINT:

• If the condenser is replaced with a new one, add compressor oil to the new condenser.

• Capacity:
• 40 cc (1.4 fl. oz.)

• Compressor oil:
• ND-8 or equivalent

Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

• Compressor oil:
• ND-OIL 8 or equivalent

Install the O-ring on the discharge hose sub-assembly.

Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

• Compressor oil:
• ND-OIL 8 or equivalent

Install the O-ring on the liquid tube sub-assembly.

Install the liquid tube sub-assembly on the cooler condenser assembly with the 2 bolts.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Install the upper radiator support with the 4 bolts.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Install the 6 wire harness clamps and the No. 2 engine room wire.

Connect the clamp and the 2 cooling fan motor connectors.

Connect the 4 wire harness clamps and the 2 connectors.

Install the 2 bolts and the hood lock assembly to the upper radiator support.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Install the hood lock nut and the hood lock nut cap.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Connect the connector.

Connect the clamp, and install the 3 screws and the hood lock control cable cover.

Perform vacuum purging using a vacuum pump.

Charge refrigerant HFC-134a (R134a).

• Standard:
• 430 +- 30 g (15.17 +- 1.06 oz.)

• SST
• 07110-58060(07117-58060,07117-58070,07117-58080,07117-58090,07117-78050,07117-88060,07117-88070,07117-88080)

• NOTICE:

Warm up the engine at less than 1,850 rpm for 2 minutes or more after charging the refrigerant.

• NOTICE:

• Be sure to warm up the compressor when turning the A/C switch ON after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

Perform the operation under the following conditions:

Using a gas leak detector, check the refrigerant line for leakage.

If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the gas leak detector sensor into the unit and perform the test.

Disconnect the connector and leave the pressure switch on for approximately 20 minutes. Bring the gas leak detector close to the pressure switch and perform the test.

Install the No. 1 engine cover.

Install the side cover with the 4 clips.

Install the side cover with the 2 clips.

Install the inlet air cleaner with the bolt and clip.

• Torque:
• 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Install the intake duct seal with the 11 clips.