INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY

INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for 4GR-FSE)

INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for 2AD-FHV)

FULLY TIGHTEN NO. 1 CENTER SUPPORT BEARING (for 2AD-FHV)

INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLES (for 4GR-FSE)

INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLES (for 2AD-FHV)

INSTALL OUTSIDE AIR GUIDE PLATE RH (for 4GR-FSE)

INSTALL OUTSIDE AIR GUIDE PLATE RH (for 2AD-FHV)

INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (for 4GR-FSE)

INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (for 2AD-FHV)

INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 4GR-FSE)

INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2AD-FHV)

INSTALL HEATED OXYGEN SENSOR (for 4GR-FSE)

INSTALL AIR FUEL RATIO SENSOR (for 2AD-FHV)

INSTALL FRONT CENTER FLOOR BRACE (for 4GR-FSE)

INSTALL FRONT CENTER FLOOR BRACE (for 2AD-FHV)

INSTALL REAR NO. 1 FLOOR PANEL BRACE (for 4GR-FSE)

INSTALL REAR NO. 1 FLOOR PANEL BRACE (for 2AD-FHV)

INSTALL FLOOR UNDER COVER (for 2AD-FHV)

INSTALL FRONT FLOOR REAR UPPER SUB PANEL SUB-ASSEMBLY

INSTALL CENTER AIRBAG SENSOR ASSEMBLY

INSTALL CONSOLE BOX

INSTALL CONSOLE BOX REGISTER ASSEMBLY

INSTALL FRONT ASH RECEPTACLE SUB-ASSEMBLY

INSTALL FRONT CONSOLE PANEL SUB-ASSEMBLY

INSTALL REAR CONSOLE PANEL SUB-ASSEMBLY

INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

INSTALL FRONT DOOR OPENING TRIM COVER LH

INSTALL LOWER CENTER PILLAR GARNISH LH

INSTALL REAR DOOR SCUFF PLATE LH

INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination)

INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination)

INSTALL FRONT SEAT OUTER BELT ASSEMBLY

INSTALL REAR SEAT CUSHION ASSEMBLY

INSTALL FRONT SEAT ASSEMBLY (for Power Seat)

INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)

INSPECT PARKING BRAKE LEVER TRAVEL

ADJUST PARKING BRAKE LEVER TRAVEL

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

PERFORM INITIALIZATION

INSPECT SRS WARNING LIGHT

CHECK FOR EXHAUST GAS LEAKS

Pass the No. 1 parking brake cable assembly through the parking brake lever and hold the cable with the clip.

Pass the parking brake cable through the lever guide. Temporarily tighten the No. 1 wire adjusting nut and lock nut.

• HINT:

• Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake lever free play.

Fully bend the parking brake lever claw.

Install the No. 1 parking brake cable assembly through the floor hole.

Install the No. 1 parking brake cable assembly with the 2 bolts.

• Torque:
• 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

Install the parking brake lever with the 2 bolts.

• Torque:
• 39 N*m{ 400 kgf*cm, 29 ft.*lbf}

Connect the parking brake switch connector.

Install the parking brake equalizer to the No. 1 parking brake cable assembly.

Slide the rubber boot back as shown in the illustration.

Connect the 2 No. 2 parking brake cable assemblies to the parking brake equalizer.

Install the parking brake No. 2 and No. 3 cable assemblies with the 2 bolts.

• Torque:
• 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}

Using needle-nose pliers, install the parking brake return with damper spring.

Remove the SST from the transmission.

• SST
• 09325-40010

Insert the yoke of the intermediate shaft into the transmission.

• HINT:

• Be careful not to damage the oil seal.

Install the 2 center support bearing washers and center support bearing. (for automatic transmission)

Install the 2 center support bearing washers, center support bearing and 2 center support bearing dampers. (for manual transmission)

Temporarily tighten the 2 bolts.

Align the matchmarks on the propeller shaft flange and differential companion flange, and connect the shaft with the 4 bolts, washers and nuts.

• Torque:
• 74 N*m{ 750 kgf*cm, 54 ft.*lbf}

Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) as shown in illustration.

Check that the center line of the bracket is perpendicular to the shaft axial direction.

Tighten the 2 bolts.

• Torque:
• 49 N*m{ 500 kgf*cm, 36 ft.*lbf}

Apply grease to the flexible coupling centering bushings.

• Grease:
• Molybdenum disulphide lithium base NLGI No. 2 or equivalent

Align the matchmarks on the transmission companion flange and flexible coupling.

Install and tighten the 3 bolts, 3 washers and 3 nuts.

• Torque:
• 79 N*m{ 805 kgf*cm, 58 ft.*lbf}

• NOTICE:

• Be careful not to damage the flexible coupling centering bushing.

• HINT:

• The bolts should be installed from the propeller shaft side.

Align the matchmarks on the differential companion flange and flexible coupling.

Install and torque the 3 bolts, 3 washers and 3 nuts.

• Torque:
• 79 N*m{ 805 kgf*cm, 58 ft.*lbf}

• NOTICE:

• Be careful not to damage the flexible coupling centering bushing.

• HINT:

• The bolts should be installed from the propeller shaft side.

Temporarily install the 2 center support bearing washers, 2 bolts and 2 center support bearing dampers.

• NOTICE:

• Install the center support bearing damper with the pink area facing downwards.

Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) respectively as shown in the illustration.

Check that the center line of the bracket is perpendicular to the shaft axial direction.

Tighten the 2 bolts.

• Torque:
• 49 N*m{ 500 kgf*cm, 36 ft.*lbf}

Using SST, tighten the adjusting nut.

• SST
• 09922-10010

• Torque:
• When not using SST:
• 69 N*m{ 700 kgf*cm, 51 ft.*lbf}
• When using SST:
• 51 N*m{ 520 kgf*cm, 38 ft.*lbf}

• HINT:

Stabilize the propeller shaft and differential.

Check both the No. 2 and No. 3 joint angles.

Adjust the No. 2 joint angle .

Stabilize the propeller shaft and differential.

Check both the No. 2 and No. 3 joint angles.

Adjust the No. 2 joint angle.

Install the air guide plate outside RH with the 4 nuts.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Install the outside air guide plate RH with the 4 nuts.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Install the No. 1 heat insulator with the 4 nuts.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Install the front No. 1 floor heat insulator with the 4 nuts.

• Torque:
• 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

Using a vernier caliper, measure the free length of the compression springs.

• Minimum length:
• 38.5 mm (1.516 in.)

If the free length is less than the minimum, replace the compression spring.

Install a new gasket to the rear end of the front exhaust pipe.

• NOTICE:

Install 3 new gaskets and front exhaust pipe assembly.

• CAUTION:

• Do not reuse the gaskets.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 438 kgf*cm, 32 ft.*lbf}

Install 4 new nuts and 4 bolts.

• Torque:
• 62 N*m{ 632 kgf*cm, 46 ft.*lbf}

• NOTICE:

• Do not reuse the nuts.

Using vernier calipers, measure the free length of the compression springs.

• Minimum length:
• 38.5 mm (1.516 in.)

If the free length is less than the minimum, replace the compression spring.

Fully insert 2 new gaskets to the exhaust manifold converter and front exhaust pipe assembly by hand.

• NOTICE:

Install the front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the tail exhaust pipe assembly and front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the exhaust manifold converter and front exhaust pipe assembly.

Before installing the heated oxygen sensors, twist the sensor wires counterclockwise 4 turns.

Using the SST, install the heated oxygen sensors to the front exhaust pipe.

• SST
• 09224-00010

• Torque:
• 44 N*m{ 449 kgf*cm, 33 ft.*lbf}

After installing the sensors, check that the sensor wires are not twisted.

If the sensor wires are twisted, reinstall them.

Install the grommets of the heated oxygen sensors.

Before installing the air fuel ratio sensor, twist the sensor wire counterclockwise 4 turns.

Using SST, install the air fuel ratio sensor to the front exhaust pipe.

• SST
• 09224-00010

• Torque:
• 44 N*m{ 449 kgf*cm, 33 ft.*lbf}

Install the front center floor brace with the 4 bolts.

• Torque:
• 7.4 N*m{ 75 kgf*cm, 65 in.*lbf}

Install the front center floor brace with the 4 bolts.

• Torque:
• 7.4 N*m{ 75 kgf*cm, 65 in.*lbf}

Install the rear No. 1 floor panel brace with the 4 bolts.

• Torque:
• 19 N*m{ 194 kgf*cm, 14 ft.*lbf}

Install the rear No. 1 floor panel brace with the 4 bolts.

• Torque:
• 19 N*m{ 195 kgf*cm, 14 ft.*lbf}

Install the No. 1 floor under cover and No. 2 floor under cover.

Install the front floor rear upper sub panel with the 4 bolts.

• Torque:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Engage the 6 clamps.

Check that the engine switch is off.

Check that the battery negative (-) terminal is disconnected.

• NOTICE:

• After disconnecting the negative battery terminal, wait for at least 90 seconds before starting the operation.

Install the center airbag sensor assembly with the nut and 2 bolts.

• Torque:
• 17.5 N*m{ 179 kgf*cm, 13 ft.*lbf}

• NOTICE:

Check that there is no looseness in the installation parts of the center airbag sensor assembly.

Connect the holder (with connectors).

Check that the water-proof sheet is properly set.

Engage the 2 claws and 2 clips.

Install the 2 bolts <C-.

Install the 2 bolts <C-.

Connect the connector.

Connect the connectors.

Engage the 2 clamps.

Install the 2 bolts <C-.

Engage the 2 claws and 4 clips, and then install the console box register assembly.

Install the rear ash receptacle assembly.

Connect the connectors.

Insert the protruding parts of the front ash receptacle sub-assembly into the 2 guide holes as shown in the illustration.

Install the front ash receptacle sub-assembly with the 2 screws <F-.

Engage the 6 clips.

Close the snap.

Engage the 7 claws and 2 clips.

Close the snap.

Turn the shift knob clockwise and install the shift lever knob sub-assembly.

Engage the 4 claws and install the front door opening trim cover LH.

Engage the 5 clips and 3 claws, and install the lower center pillar garnish LH.

Engage the 2 clips.

Engage the 5 claws and install the rear door scuff plate LH.

Engage the 4 clips.

Engage the 7 claws, and install the front door scuff plate LH.

Connect the connector.

Engage the 4 clips.

Engage the 7 claws, and install the front door scuff plate LH.

Attach the 2 rear hooks of the seat cushion to the seatback.

Attach the 2 front hooks of the seat cushion to the vehicle body.

Confirm that the seat cushion is firmly installed.

• NOTICE:

• When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.

Pull firmly on the parking brake lever.

Release the parking brake lock, and return the parking brake lever to its off position.

Slowly pull the parking brake lever all the way up, and count the number of clicks.

• Parking brake lever travel:
• 4 to 6 notches at 200 N (20 kgf, 45 lbf)

Depress the parking brake lever. Hold the No. 1 wire adjusting nut using a wrench and loosen the lock nut.

Release the parking brake lever.

Turn the No. 1 wire adjusting nut until the parking brake lever travel meets the above specification.

Hold the No. 1 wire adjusting nut using a wrench or equivalent tool and tighten the lock nut.

• Torque:
• 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}

Count the number of clicks after depressing and releasing the parking brake lever 3 or 4 times.

Check whether the parking brake drags or not.

When operating the parking brake lever, check that the parking brake indicator light comes on.