Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

HINT:

When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

Heating temperature:
Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Moulding	20 to 30°C (68 to 86°F)

NOTICE:

Do not heat the vehicle body and rear door window frame moulding front excessively.

Clean the vehicle body surface.

Using a heat light, heat the vehicle body surface.

Remove the double-sided tape from the vehicle body.

Wipe off any tape adhesive residue with cleaner.

Clean the rear door front window frame moulding. (If reusing the rear door front window frame moulding)

Using a heat light, heat the rear door front window frame moulding.

Remove the double-sided tape from the rear door front window frame moulding.

Wipe off any tape adhesive residue with cleaner.

Apply new double-sided tape to the rear door front window frame moulding.

Install the rear door front window frame moulding.

Using a heat light, heat the vehicle body and rear door front window frame moulding.

Remove the peeling paper from the face of the rear door front window frame moulding.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the rear door front window frame moulding with the clip.

3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.

Using a "torx" socket wrench (T30), install the rear door outside handle frame sub-assembly with the screw.

5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

Attach the 2 claws to install the rear door rear outside handle pad.

6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

Attach the 3 claws to install the rear door front outside handle pad.

7. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.

NOTICE:

If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and it will damage the release plate.

Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame. Next slide the rear door outside handle assembly to the front of the vehicle to install it.

Using a "torx" socket wrench (T30), install the rear door outside handle assembly with the screw.

8. INSTALL REAR DOOR OUTSIDE HANDLE COVER

Install the rear door outside handle cover with the claw.

Using a "torx" socket wrench (T30), install the rear door outside handle cover with the screw.

9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

Install the rear door inside locking cable assembly.

Engage the 3 claws.

10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

Install the rear door lock remote control cable assembly.

Engage the claw.

11. INSTALL REAR DOOR LOCK ASSEMBLY

NOTICE:

When reusing the removed rear door lock assembly, replace the door lock wire harness sealing on the connector with a new one.

Do not allow grease or dust to adhere on the door lock wiring harness sealing surface of the connector.

Reusing the door lock wiring harness sealing and/or using damaged door lock wiring harness sealing may cause water intrusion to the connection. This may result in a malfunction in the rear door lock assembly.

Apply MP grease to the sliding parts on the rear door lock assembly.

Install a new door lock wiring harness sealing to the rear door lock assembly.

Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.

Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

Using a "torx" socket wrench (T30), install the rear door lock assembly with the 3 screws.

Torque:
5.5 N*m{ 56 kgf*cm, 49 in.*lbf}

Connect the connector.

12. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

NOTICE:

The regulator arm must be below the intermediate position when installing the power window regulator motor.

Using a "torx" driver (T25), install the power window regulator motor assembly with the 3 screws.

Torque:
5.4 N*m{ 55 kgf*cm, 48 in.*lbf}

HINT:

The new rear window regulator adopts a self-tapping method. The installation position of the regulator will be threaded when the self-tapping screw is inserted.

13. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

Apply MP grease to the sliding parts on the rear door window regulator sub-assembly.

Install the temporary bolt to the rear door window regulator sub-assembly.

Temporarily install the window regulator.

Tighten the 4 bolts in the order shown in the illustration to install the rear door window regulator.

Torque:
11 N*m{ 112 kgf*cm, 8.1 ft.*lbf}

Connect the connector.

14. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

Slide the rear door glass sub-assembly to install it as shown in the illustration.

15. INSTALL REAR DOOR QUARTER WINDOW GLASS

Install the rear door quarter window glass to the rear door quarter weatherstrip.

Install the rear door quarter window glass together with the rear door quarter window glass weatherstrip in the direction indicated by the arrow in the illustration.

16. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Insert the rear door window division bar from up above and install it with the 2 bolts and screw.

17. INSTALL REAR DOOR GLASS RUN

Install the rear door glass run.

18. INSTALL REAR DOOR WEATHERSTRIP

Engage the 23 clips and install a new rear door weatherstrip.

19. INSTALL REAR DOOR CHECK ASSEMBLY

Install the rear door check assembly with the bolt and the 2 nuts.

Torque:
Bolt:
27 N*m{ 275 kgf*cm, 20 ft.*lbf}

Torque:
Nut:
8.0 N*m{ 82 kgf*cm, 71 in.*lbf}

20. INSTALL REAR DOOR CHECK COVER

Install the rear door check cover.

21. INSTALL REAR DOOR SERVICE HOLE COVER

Apply butyl tape to the rear door panel.

Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

Install the rear door service hole cover.

NOTICE:

Securely install the rear door service hole cover avoiding wrinkles and air bubbles.

Connect the connector and clamp.

22. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker)

Install the rear No. 3 speaker assembly with the 2 bolts.

HINT:

Install the bolts in the order shown in the illustration.

Connect the connector.

23. INSTALL REAR SPEAKER ASSEMBLY

Engage the 2 claws as shown in the illustration to temporarily install the rear speaker assembly.

Install the rear speaker assembly with the 3 bolts.

HINT:

Install the bolts in the order shown in the illustration.

Connect the connector.

24. INSTALL REAR DOOR FRAME GARNISH

Install the door frame garnish with the 2 clips.

25. INSTALL REAR DOOR TRIM COVER

Engage the 5 clips to install the rear door trim cover.

Install the screw.

26. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

Engage the 3 claws to install the rear door inner glass weatherstrip.

27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Install the rear door inside handle sub-assembly with the 5 screws.

Install the bracket with the 3 screws.

28. INSTALL REAR NO. 2 SPEAKER ASSEMBLY

Engage the 3 claws and install the rear No. 2 speaker assembly.

Engage the speaker connector clamp.

29. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

Connect the rear door lock remote control cable and rear door inside locking cable to the rear inside handle.

Connect each connector.

Engage the rear door trim board with the 3 clips of the rear door inner glass weatherstrip.

Engage the 8 clips to install the rear door trim board to the rear door panel.

Install the 2 screws.

30. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

Connect the connector.

Engage the 2 claws and 2 clips, and install the rear power window regulator switch assembly.

31. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

Engage the 3 claws to install the rear door inside handle bezel plug.

32. INITIALIZATION POWER WINDOW CONTROL SYSTEM

LEXUS IS250, IS220d / GSE20 ALE20

ENGINE HOOD / DOOR

Lexus IS250 IS220d GSE20 ALE20

REAR DOOR