Lexus IS250 IS220d GSE20 ALE20 4GR-FSE ENGINE CONTROL SYSTEM

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK CRANKING

READ VALUE OF INTELLIGENT TESTER (STA SIGNAL)

INSPECT ECM (STAR AND STSW VOLTAGE)

INSPECT ST CUT RELAY

INSPECT PARK / NEUTRAL POSITION SWITCH (A/T) OR CLUTCH SWITCH ASSEMBLY (M/T)

INSPECT STARTER RELAY

CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - STARTER RELAY)

INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)

INSPECT STARTER ASSEMBLY

CHECK HARNESS AND CONNECTOR (POWER SOURCE CONTROL ECU - ECM)

SFI SYSTEM - Cranking Holding Function Circuit

DESCRIPTION

The cranking holding control system provides current to the starter when the ECM detects the engine switch's start signal (STSW). When the ECM performs a firing judgment, the system cuts current to the starter. When an ECM receives the STSW signal, it turns on the ST CUT relay, which prevents flickering of the combination meter, clock, audio system, etc. Also, the ECM sends a signal to the ECM's STAR terminal. Then the STAR output signal travels through the park/neutral position (PNP) switch to the STARTER relay, causing the starter to activate.


When the engine is cranking, the starter operation signal is sent to the ECM's STA terminal.


Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

WIRING DIAGRAM

Refer to DTC P0617 .


INSPECTION PROCEDURE

1.CHECK CRANKING

When turning the engine switch to the START position, check whether the starter motor starts.

OK
Go to step 6
NG
3.INSPECT ECM (STAR AND STSW VOLTAGE)
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Measure the voltage of the A5 and E4 ECM connectors while cranking the engine.

  • Standard voltage:
  • Tester ConnectionSpecified Condition
    STAR (E4-4) - E1 (E4-7)9 to 14 V
    STSW (A5-19) - E1 (E4-7)9 to 14 V
  • Result:
  • Terminal STARTerminal STSWProceed to
    9 to 14 V9 to 14 VA
    0 V9 to 14 VB
    0 V0 VC
B
Go to step 10
A
4.INSPECT ST CUT RELAY
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the ST CUT relay from the engine room J/B and R/B No. 2.

Measure the resistance of the ST CUT relay.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    3 - 510 kΩ or higher
    3 - 5Below 1 Ω
    (when battery voltage applied to terminals 1 and 2)
NG
REPLACE ST CUT RELAY
OK
5.INSPECT PARK / NEUTRAL POSITION SWITCH (A/T) OR CLUTCH SWITCH ASSEMBLY (M/T)
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Disconnect the park/neutral position (PNP) switch (A/T) or clutch switch (M/T) connector.

Measure the resistance between each terminal shown below when the shift lever is moved to each range.

  • Standard resistance (A/T):
  • Shift PositionTester ConnectionSpecified Condition
    P4 - 5Below 1 Ω
    N4 - 5Below 1 Ω
  • Standard resistance (M/T):
  • Clutch Pedal OperationTester ConnectionSpecified Condition
    Depressed1 - 2Below 1 Ω
NG
REPLACE PARK / NEUTRAL POSITION SWITCH (A/T) OR CLUTCH SWITCH ASSEMBLY (M/T)
OK
CHECK AND REPAIR HARNESS AND CONNECTOR ((PARK/NEUTRAL POSITION SWITCH - ECM, ECM - ST CUT RELAY, ST)
6.INSPECT STARTER RELAY
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the starter relay from the engine room J/B and R/B No. 1.

Measure the resistance of the starter relay.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    3 - 510 kΩ or higher
    3 - 5Below 1 Ω
    (when battery voltage applied to terminals 1 and 2)
NG
REPLACE STARTER RELAY
OK
7.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - STARTER RELAY)
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Check the harness and the connectors between the park/neutral position switch and the starter relay.


Disconnect the E45*1, A24*2 switch connector.


*1: A/T


*2: M/T

Remove the starter relay from the engine room J/B and R/B No. 1.

Measure the resistance of the wire harness side connectors.

  • Standard resistance (A/T) (Check for open):
  • Tester ConnectionSpecified Condition
    Park/Neutral position switch (E45-5) - Starter relay (1)Below 1 Ω
  • Standard resistance (M/T) (Check for open):
  • Tester ConnectionSpecified Condition
    Clutch start switch (A24-2) - Starter relay (1)Below 1 Ω
  • Standard resistance (A/T) (Check for short):
  • Tester ConnectionSpecified Condition
    Park/Neutral position switch (E45-5) or Starter relay (1) - Body ground10 kΩ or higher
  • Standard resistance (M/T) (Check for short):
  • Tester ConnectionSpecified Condition
    Clutch start switch (A24-2) or Starter relay (1) - Body ground10 kΩ or higher

Check the harness and the connector between the starter relay and the body ground.


Remove the starter relay from the engine room J/B and R/B No. 1.

Measure the resistance of the starter relay and the body ground.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    Starter relay (2) - Body groundBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the starter relay from the engine room J/B and R/B No. 1.

Measure the voltage of the engine room J/B and R/B No. 1 and the body ground.

  • Standard voltage:
  • Tester ConnectionSpecified Condition
    Starter relay (5) - Body ground9 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.INSPECT STARTER ASSEMBLY
NG
REPAIR OR REPLACE STARTER ASSEMBLY
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY)
10.CHECK HARNESS AND CONNECTOR (POWER SOURCE CONTROL ECU - ECM)
Sfi System - Cranking Holding Function Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Check the harness and the connectors between the power source control ECU and ECM.


Disconnect the power source control ECU connector.

Disconnect the A5 ECM connector.

Measure the resistance of the wire harness side connectors.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    J55-39 (STSW) - A5-19 (STSW)Below 1 Ω
  • Standard resistance (Check for short):
  • Tester ConnectionSpecified Condition
    J55-39 (STSW) or A5-19 (STSW) - Body ground10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
GO TO SMART ACCESS SYSTEM WITH PUSH-BUTTON START