Lexus IS250 IS220d GSE20 ALE20 4GR-FSE ENGINE CONTROL SYSTEM

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK ECM (FRP VOLTAGE)

INSPECT RELAY (Marking: F/PMP)

CHECK HARNESS AND CONNECTOR (F/PMP RELAY - ECM)

DTC P0230 Fuel Pump Primary Circuit

DESCRIPTION

When the engine is cranked, a signal is sent from the ignition control ECU's STSW terminal to the ECM's STSW terminal. Then voltage travels from the ECM's STAR terminal through the park/neutral position switch to the STARTER relay coil. The STAR terminal also sends a signal to the STA terminal. When the STA signal and NE signal are input to the ECM, the ECM interior's Tr1 turns on, which causes power to be supplied to the C/OPN relay coil (C/OPN on). As a result, the F/PMP relay actuates, which causes the fuel pump to operate. If the engine is operating and NE signals are being output, the ECM interior's Tr1 is on (C/OPN on), and the fuel pump will continue operating. The fuel pump's has a high and low speed setting. When the engine is starting or operating with a heavy load, the ECM interior's Tr2 turns on to actuate the F/PMP relay so that the fuel pump operates at the high speed setting. When the engine is idling or operating with a light load, the Tr2 turns off, and current flows through the fuel pump resister to the fuel pump so that the fuel pump operates at the low speed setting.


Dtc P0230  Fuel Pump Primary Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

DTC No.DTC Detection ConditionTrouble Area
P0230Open or short in F/PMP relay circuit (1 trip detection logic)
Open or short in F/PMP relay circuit
F/PMP relay
ECM

WIRING DIAGRAM

Dtc P0230  Fuel Pump Primary Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

This troubleshooting procedure is based on the premise that the engine is started. If the engine is not started, proceed to the problem symptoms table .


INSPECTION PROCEDURE

1.CHECK ECM (FRP VOLTAGE)
Dtc P0230  Fuel Pump Primary Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Measure the voltage of the ECM connectors.

  • Standard voltage:
  • Tester ConnectionConditionSpecified Condition
    FPR (A5- 15) - E1 (E4-7) STA signal ON9 to 14 V
    FPR (A5-15) - E1 (E4-7)STA signal OFF0 to 3 V
NG
REPLACE ECM
OK
2.INSPECT RELAY (Marking: F/PMP)
Dtc P0230  Fuel Pump Primary Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the F/PMP relay from the engine room J/B and R/B No. 2.

Measure the resistance of the F/PMP relay.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    3 - 4Below 1 Ω
    3 - 410 kΩ or more
    (when battery voltage is applied to terminals 1 and 2)
NG
REPLACE RELAY
OK
3.CHECK HARNESS AND CONNECTOR (F/PMP RELAY - ECM)
Dtc P0230  Fuel Pump Primary Circuit. 4GR-FSE ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the F/PMP relay from the engine room J/B and R/B No. 2.

Disconnect the A5 ECM connector.

Measure the resistance of the wire harness side connector.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    F/PMP relay terminal 2 - A5-15 (FPR)Below 1 Ω
    F/PMP relay terminal 2 or A5-15 (FPR) - Body Ground10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM