REMOVE ENGINE ASSEMBLY

INSTALL ENGINE STAND

REMOVE INJECTOR ASSEMBLY

REMOVE CAM POSITION SENSOR

REMOVE CRANK POSITION SENSOR

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

REMOVE OIL FILLER CAP SUB-ASSEMBLY

REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

REMOVE OIL PAN SUB-ASSEMBLY

REMOVE OIL FILTER BRACKET

REMOVE OIL STRAINER SUB-ASSEMBLY

REMOVE CRANKSHAFT PULLEY

REMOVE WATER PUMP ASSEMBLY

REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

Fix the engine onto a engine stand with the bolts.

Remove the bolt and cam position sensor.

Remove the 2 bolts, clamp and crank position sensor.

Disconnect the ventilation hose.

Remove the 13 bolts, 2 nuts, 2 washers, 4 nozzle holder clamp seats and cylinder head cover sub-assembly.

Remove the cylinder head cover gasket and No. 2 cylinder head cover gasket.

Remove the 2 engine cover joints.

Remove the oil filler cap and gasket.

Remove the drain plug and gasket.

Remove the 16 bolts and 2 nuts.

Insert the blade of the SST between the oil pan and No. 2 oil pan, and cut through the applied sealer and remove the oil pan.

• SST
• 09032-00100

• NOTICE:

Remove the 20 bolts and nut.

Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.

• NOTICE:

• Be careful not to damage the contact surfaces of the cylinder block and oil pan.

• HINT:

• Tape the screwdriver tip before use.

Remove the 4 bolts, oil filter bracket and gasket.

Remove the 4 bolts, oil strainer and O-ring.

Using SST, remove the bolt holding the crankshaft.

• SST
• 09213-58013
  09330-00021

Insert the service bolt.

• Recommended service bolt:

• Item	Specified Condition
  Thread diameter	12 mm (0.47 in.)
  Thread pitch	1.5 mm (0.059 in.)
  Bolt length	Approx. 30 to 38 mm (1.18 to 1.50 in.)

Using SST, remove the crankshaft pulley.

• SST
• 09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)

Remove the 7 bolts and water pump assembly.

Remove the gasket.

Using a 10 mm socket hexagon wrench, remove the timing chain cover tight plug and gasket.

Remove the 13 bolts and seal washer as shown in the illustration.

Remove the timing chain cover by prying between the timing chain cover and either the cylinder head or cylinder block using a screwdriver.

• HINT:

• Tape the screwdriver tip before use.

• NOTICE:

• Do not damage the contact surfaces of the cylinder head, cylinder block or timing chain cover.

Remove the gasket and O-ring.

Place the timing chain cover on wooden blocks.

Using a screwdriver, pry out the oil seal.

• HINT:

• Tape the screwdriver tip before use.

• NOTICE:

• Do not damage the surface of the oil seal press-fit hole.