Lexus IS250 IS220d GSE20 ALE20 2AD-FHV INTAKE

TURBOCHARGER - REMOVAL

1. REMOVE NO. 1 ENGINE COVER
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the No. 1 engine cover.

2. REMOVE COOL AIR INTAKE DUCT SEAL
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 11 clips and intake duct seal.

3. REMOVE ENGINE ROOM SIDE COVER RH
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 clips and side cover.

4. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the air cleaner cap with air cleaner hose.

Disconnect the No. 2 ventilation hose (*1).

Disconnect the hose band (*2).

Disconnect the mass air flow meter connector (*3).

Disconnect the 3 clamps (*4).

5. REMOVE NO. 1 AIR TUBE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Loosen the 2 clips and remove the No. 1 air tube.

6. REMOVE NO. 2 AIR HOSE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Loosen the clip and remove the No. 2 air hose.

7. REMOVE AIR HOSE
8. REMOVE POWER STEERING ECU ASSEMBLY
  • HINT:
9. REMOVE BATTERY TRAY
10. REMOVE FRONT EXHAUST PIPE ASSEMBLY
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts and 2 compression springs.

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts, 2 compression springs, front exhaust pipe assembly and 2 gaskets.

11. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Disconnect the 2 exhaust gas temperature sensor connectors.

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts and nut from the No. 1 manifold stay.

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts, nut and No. 2 manifold stay.

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Using pliers, slide the clip to disconnect the No. 1 and No. 2 vacuum transmitting hose.

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 nuts.

Remove the manifold converter sub-assembly and turbine outlet elbow gasket.

Remove the No. 1 manifold stay.

12. REMOVE TURBOCHARGER STAY
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 bolts, and then remove the turbocharger stay.

13. REMOVE NO. 1 TURBO INSULATOR
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts, and then remove the insulator.

14. REMOVE NO. 3 WATER BY-PASS HOSE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Using pliers, slide the clip to disconnect the No. 3 water by-pass hose.

  • HINT:
  • Place a container under the connection before disconnecting the No. 3 water by-pass hose because water in the hose may spill out.
15. REMOVE TURBO OIL OUTLET HOSE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Using pliers, slide the 2 clips to remove the turbo oil outlet hose.

16. REMOVE NO. 2 TURBO OIL PIPE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 union bolts and gasket (*1).

Remove the bolt (*2) and No. 2 turbo oil pipe.

17. REMOVE TURBOCHARGER SUB-ASSEMBLY
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 nuts, No. 1 turbo water hose, turbocharger and gasket.

18. REMOVE WATER PIPE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the bolt (*1).

Remove the 2 union bolts (*2), 2 gaskets, No. 1 turbo water pipe sub-assembly and No. 2 turbo water pipe sub-assembly.

19. REMOVE TURBO OIL OUTLET PIPE
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 nuts, gasket and turbo oil outlet pipe.

20. REMOVE STUD BOLT
Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 stud bolts (exhaust manifold converter side).

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 stud bolts (exhaust manifold side).

Turbocharger - Removal. 2AD-FHV INTAKE. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 stud bolts (turbo oil outlet pipe side).

LEXUS IS250, IS220d / GSE20 ALE20